Sill and Post Repairs…Plus More Split Rail Fence!

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We recently finished the first phase of a barn repair project in Springfield, Vermont, stabilizing a gorgeous little barn from the early 1800s.

1_Barn Repair_Green Mountain Timber Frames

History of this Historic Timber Frame

The vintage timber frame is part of the historic Kirk homestead. We believe it was William Kirk Junior who built this barn. The son of a revolutionary war soldier from Springfield, William purchased the farm in 1809, and most likely built this structure at that time.

In 1834, the land records note that William Kirk mortgaged the farm to a Mr. White for $300. It may have been a tough year for farming, or perhaps William needed cash to work on the second barn on the property, which is attached to the older frame.

 

2_Large Vermont Barn_Green Mountain Timber Frames

The large barn is connected at a perpendicular angle to the smaller old structure. Farmers often sought to create a protected barnyard area for livestock and equipment, and the “L” profile of the attached barns does just that.

The records state that the loan was to be paid back annually over three years in “good salable neat stock or grain.” William must have successfully paid off the mortgage, as the property stayed in the family for a total of 97 years before being sold.

 

In 1864, William sold the farm to his son Aaron. Thirty years later, Aaron conveyed the farm to his younger brother Reuben, a Civil War veteran who had fought in the 10’th Regiment, Vermont Volunteer Company. The property stayed in the family until 1905. Many thanks to the current owners for sharing their careful historical research with us!

A Barn in Need of Repair

While the barn had beautiful stone foundation work, the water had pushed and the frost heaved against the stone and sills, and the joinery of the structure was deeply strained. The stone wall under the gable was collapsing, and four different posts had “torn their trunnels” and dropped down out of the upper beams.

 

3_Corner Post Beam_Green Mountain Timber Frames Vermont

This corner post dropped as the sill beneath it deteriorated, and the pegs broke allowing the tenon to drop out of the mortise.

 

Our Approach to Restoration

Our project was to jack the posts back home again, and to replace the sills. The barn was listing dangerously towards an eve because braces had failed. We used a series of come alongs as we lifted posts in order to coax the wall back towards plumb.

 

4_5 sided ridge beam_green mountain timber frames

Note the beautiful five-sided ridge beam! Many of the braces had failed, and in this photo we are coaxing towards the western horizon. On the far wall, you can see where one of the posts has dropped.

As we lifted, we were able to feed the tenons home.

 

 

5_tenon to horizontal timber_green mountain timber frames

We were able to bring this tenon right back into the horizontal timber. Even the siding boards slid back into the grooved channel in the beam where they started out.

 

 

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Here we are lifting the corner of the building in preparation for new pressure treated sills

 

The Split Rail Fence

But wait- what about the split rail fence? After posting our last blog about the fencing used as collar ties in Tunbridge, we were surprised and delighted to discover split rail fence pieces used as floor joists in the newer and larger of the Kirk barns!

 

8_Vintage floor joist_Green Mountain Timber Frames

Old William Kirk was a resourceful fellow. Most likely the original floor joist snapped, and so a nearby rail was conscripted for the purpose.

 

A Barn Rebuilt to Last!

Now that the frame has repaired sills and is stabilized, the terrific crew at Terrigenous Landscape Architecture will re-build the dry laid stone foundation and wall on the gable end. Scott and his team have already installed a drainage system around the exterior of the barns, which will protect the repaired barn complex and stonework from future freeze and thaw cycles.

We look forward to returning to Springfield in the fall after the stone work is accomplished, to continue frame and siding repairs. In the meantime- happy fencing to all you farmers out there!


Do you have a vintage barn in need of repair? Dream of living in a historic barn home?

Contact us!
Luke@GreenMountainTimberFrames.com

 

“Did a Farmer Build This Barn?”

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Since we inspect dozens of barns every year, and because we’ve got lots of barns for sale, we often receive this question. In the 18th century, who, exactly, was it that was crafting these beautiful structures that required such skill and attention to geometry, math, fine woodworking skills, and practicality?1790-barn-with-5-sided-ridge-beam

At times, we have heard the question asked in a mildly derisive manner, as if it was built by farmers rather than carpenters. At other times, we are asked in a tone of reverence for the broad spectrum of skills required and the appreciation of raw materials, motivation, communal commitment, and just plain hard work involved. It is in the latter spectrum that we solidly fall in our assessment of our New England structures and their creators from so long ago.

Our Latest Vermont Timber Frame Project

This week we spent two intense days disassembling a beautiful addition on a house in Tunbridge and Chelsea, Vermont. Two towns, you may be asking? Yes indeed-the town line ran right through the center of the property, and the house is in Tunbridge, while the addition was in Chelsea. While mid-stream on the addition dis-assembly, a town truck from Tunbridge came by, and the driver stopped. Leaning far out the window of the dump truck, he called to us, “What, moving out of Chelsea, eh?”

The joke was followed by much guffawing and laughter. I am not sure why that dump truck had been driven to the literal dead end of the road, but I am suspicious it may have been for the purpose of telling that joke- and I love it! News of renovations and changes travel fast in our small Vermont towns.

timber frame addition in the snow green mountain timber frames

The first time I looked at the addition, the snow banks were deep.

Early gunstock timber frame green mountain timber frames

What a difference a couple of months can make in Vermont! The house is a beautiful 1820s gunstock frame.

Let’s get back to the theme of “farmer built.” As someone raised on a Vermont dairy farm, and accustomed to the great joys and hardships of farming, I can not state strongly enough my appreciation for the barns and their builders of yesteryear. We at Green Mountain Timber Frames are so fortunate to get the insider’s view of many local barns, and we have been able to trace the progression of a master timber framer through our valleys by observing unique “signature” qualities of frames.

Recently, we noted a very unique rafter birds mouth detail for example that we have seen in only two local structures- which “happened” to be only 20 miles apart. Was this a case of farmers sharing ideas and techniques with their neighbors, or is it because a master builder traveled around the area coaching and aiding as farm families built their barns?

Hand hewn rafters green mountain timber frames

The rafters are beautiful petite spruce with a half-lap joint at the peak.

In the case of this structure in Chelsea/Tunbridge, we found an extra special clue that the addition was indeed farmer built. They used pieces from a split rail fence as collar ties to support the rafters!

split rail collar tie green mountain timber frames

I would love to have heard the conversation where they decided to grab some rails from the nearest fence! With the property being high on a mountain, it would have been a long trip to a saw mill, and the split fencing was right there. “Keep the job moving!” we builders like to say.

collar tie and hand made nails green mountain timber frames

Note the beautiful hand-made nails that hold the collar tie in place. The family for whom the country road is named were blacksmiths as well as farmers, and I am certain they made these nails themselves.

The posts of the addition had been devastated by carpenter ants, and the foundation was crumbling. Because of this, we will not be restoring the frame. Rather, we will use the hemlock roof boards and the beautiful rafters on the future restoration of another building.

vintage hemlock roof boards green mountain timber frames

The roof boards have beautiful color that only time can create.

We are grateful to the property owner for his desire to see the materials recycled. Just like the farmer who originally put this structure together, we want to recycle all that we can. In fact, we left those vintage pieces of split rail fence behind with the property owner, and I expect they may be put right back into the fence that is only thirty yards from the house to “live another day” back where they came from.

Are you looking for historic barns for sale? Want a new-old barn home?
We’d love to help! 

Luke@GreenMountainTimberFrames.com or (802) 774-8972

 

Roofing Material: A Weighty Decision!

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I remember one time as a kid when a great-uncle told me about the historic New England turkey drives. As I listened open-mouthed, he told me that New England farmers of the 1800s used to join up in the fall to collectively bring all the turkeys they had raised down to Boston. It was before the days of the interstate and refrigerated trucks, and as he recounted, they would shepherd thousands of turkeys across the countryside over a number of days.

vermont-wild-turkeys

The turkeys would collectively roost on the ridges of country barns every night. “And that, my friend, is why so many Vermont barns have big sags in the ridge line – it was the weight of all those fat turkeys on their way to market!”

To this day I am not totally sure if he was pulling my leg completely about the “historic turkey drives,” but one thing is for sure: there are indeed many historic barns with saggy roofs. In our voyages around New England viewing barns, we very often find sway-backs. That is, buildings where the roof has sagged dramatically under the weight of slate.

The history of our slate industry

Green Mountain Timber Frames has its base of operation right on the edge of a slate valley and it is fascinating to think about the interplay of geography, geology and population movements as it relates to this industry. Slate first gained attention in our area around 1834. The first known barn to receive a slate roof in our area was in 1848. By the end of the 1800s, the slate industry in our valley was booming, bringing in groups of skilled quarry workers from Wales, Czechoslovakia, Poland and many other parts of the world where people had experience with slate.

Before this, our barns were roofed using hand-split cedar shakes.

handsplit-shingles-or-shakes_historic-roofing

Hand split shakes – image courtesy of http://www.nps.gov

Builders would cut cedar logs into 30 to 36 inch lengths and then split them into shingles using a tool called a froe. In some places where there were not readily available streams for early water powered sawmills, builders would forego roof boards completely. Instead, they would heavily brace the rafter system to make it ridged, and then would install strips of wood called purlins spaced up to 36 inches apart. They would then apply long hand-split cedar shakes directly to the purlins.

From cedar to slate

Cedar is a natural, light, and wonderful roofing. Like the planking on an old wooden boat, it would have large gaps when dry. As soon as the first rain drops soaked in however, the cedar would swell and shed the water beautifully!  However, cedar roofs last only a few decades. As the cedar started to fatigue on our earliest barns, farmers began to replace it with slate. What could be better than a local product that will last as roofing for 200 years? What farmer really has the time to replace cedar every few decades?

There was just one little problem…cedar shakes weigh about 400 pounds per 100 square feet. Slate, on the other hand, weighs as much as 1,000 pounds on that same roof surface! On a typical 30 x 40 barn, this means that the new roof weighed as much as 9 or 10 tons. For a barn designed for a lightweight roof, trouble came a-visiting, especially when the heavy Vermont snows also piled high on top of the slate.

before-and-after-barn-transformation

How does geography fit into this?

Here at GMTF, we have recently viewed a number of barns in northern Vermont. These structures were far from the slate quarries and were thus more likely to receive roof makeovers with multiple generations of cedar, followed by lightweight metal roofs (once that industry came into full swing.) We find that, unlike with slate, many more of these northern barns survived with roof-lines in tact.

How do we restore these barns?

There are several building techniques that we use to rehab a barn that was built for cedar rather than our modern heavier insulated roofs.

We find that the old barns with ridge beams faired much better over the past couple of centuries.

1790-barn-with-5-sided-ridge-beam

This 1790s frame received slate mid-life, yet look how straight the roofline remained because of the 5-sided ridge beam!

To further strengthen a ridge beam roof system, we sometimes add vertical posts going from heavy timbers to the ridge beam. This transfers the weight straight down and minimizes the outward thrusting forces that otherwise can push the eve walls out.

historic-timber-frame-barn_green-mountain-timber-frames

In this historic barn, there are posts going up to the ridge beam to further strengthen the structure.

 

As builders became aware of the weight issue, they often added a “queen system.” This is a structural system that picks up the weight of the rafters at mid-span and transfers this weight down to the heavy girt timbers and posts. On many of our oldest barns, we use vintage timbers to create this type of a system.

barn-featuring-queen-system-as-rafter-support_green-mountain-timber-frames

This  “queen system” helps to support the rafters.

queen-system-for-rafters-with-vertical-posts_green-mountain-timber-frames

Queen systems come in many shapes. This one uses vertical posts rather than angled.

Another method we use to beef up the rafter system is to add collar ties to the rafters. These horizontal timbers create a triangle within each pair of rafters, which is one of the strongest geometrical shapes in nature.

collar-ties-on-north-hero-vermont-barn

We installed these old-new collar ties to help stiffed the roof on this North Hero, VT frame.

How can we repair slate fatigue in place? 

On a recent project, we were asked to help prepare the structure of an 1860s house for a new roof. The builders had sized their rafters for a light roof and then installed slate. The sag was tremendous. We did not want to disturb the original plaster of the ceilings beneath the rafter system. Our solution, after the slate was removed, included first adding collar ties in the attic.

new-collar-ties-to-strengthen-rafter-system-in-old-vermont-barn

New collar ties stiffen these old, undersized rafters.

Next, we screwed 2 x 4 rippings over the top of the existing rafters and snapped straight chalk lines.

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We used a string with chalk on it to snap a straight line

Here is how it looked after we used this technique on all the rafters:

curved-shims-on-new-roof-system_green-mountain-timber-frames

Making all these curved shims made us consider going into the wooden boat building trade!

Next, we put new plywood over the whole roof and it was ready for roofing!

new-plywood-roofing-on-vermont-frame_green-mountain-timber-frames

Ready, set, and on goes a new roof!

Restored slate roof by Green Mountain Timber Frames

The finished project has a much flatter and straighter roof.

Conclusion

It is so interesting, as we travel around New England looking at barns, to imagine the various economic, geographical and sociological forces that all played a role in barn designs! We are grateful to have learned from the craftsman of the past who figured out how to properly build roof structures to withstand the various forces that material and weather throw at them.


Want to live in your very own historic barn?
Let us know!

802.774.8972 or Luke@GreenMountainTimberFrames.com

  • To learn more about the fascinating history of slate, check out the fantastic Slate Valley Museum in Granville, NY.

Cavendish Barn Restoration Update – The Grand Finale!

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We recently completed the restoration and renovation of an historic timber frame from Cavendish, Vermont.

 

The project kicked off when we first visited the frame back in the winter of 2015. We’ve written about this barn frame before, while in the thick of the restoration process, and wanted to deliver the coda now that the project is complete.

The Background

The owners of the frame wanted to save a barn on their property; it was in bad shape and needed to be taken down before it collapsed. We first visited the barn in the winter, dismantled it in the spring, and spent the summer restoring it at the Green Mountain Timber Frames shop.

In late summer, we erected the restored frame on a new foundation.

The Transformation of a Barn

In the pictures below, you can see the entire process – from start to finish. From a wintery day in February when the sagging frame looked tired and in need of some TLC, to the beautiful great room it has become today.

Vermont timber frame in winter_Green Mountain Timber frames

Our first look at the Cavendish barn in Feb 2015

Dismantling historic timber frame barn

Spring prevails, and dismantling begins!

green mountain timber frames restoration process in cavendish vermont

A look at the last timbered wall section we took down. Once on sawhorses, we popped out each vintage peg, labeled every joint, and disassembled.

restoring post and beam structure

Restoration begins at the GMTF shop

The image below shows us adjusting the roof rafters to fit the new design of the great room. We pre-assembled the rafters, applied the original roof boards, carefully labeled each rafter and board, and then dismantled the roof before finally shipping the frame back to its home of origin.

restoring post and beam barn from 1850s

Restoration of new england barn from 1850s

Redesigned frame assembled on a new foundation about 100 yards from where it was first crafted nearly 200 years ago!

After the frame was firmly in place, another general contracting company  completed the project – The Severy Brothers  of Ludlow, VT. The next two pictures show how they used “SIPs” (structural insulated panels). The panels are fastened to the outside of the frame, which provides superb insulating value while showcasing all of the wooden elements on the interior. In the second picture, you can see the front entry taking shape.New barn home made from restored wood timber frame

Cavendish VT Barn frame with insulated panels

Exterior view of front entry with SIP panels

timber frame interior

The re-erected frame, pre fireplace. Note the beautiful ridge beam!

post and beam architecture in historic great room

The fireplace was created with stone found on the farm property

Barn door entryway to new england great room_green mountain timber frames.JPG

Sliding barn door into main house

restored timber frame home_green mountain timber frames

Large sliding doors capture the beautiful Vermont landscape

Exterior of Cavendish Barn Frame with front entry_Green Mountain Timber Frames

Timber porch entry into the great room

It was truly a pleasure to work on this barn frame. We love it when the opportunity arrises to restore a frame while keeping on its original location! Do you have an historic barn on your property that is in need of attention? We would love to see it!

 

Want to see some other projects we’ve done at Green Mountain Timber Frames?
Check out our completed timber frame projects!

North Hero Barn Restoration: Before and After

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Remember that North Hero, Vermont historic barn we wrote about back in April of last year?

Luke Larson, of Green Mountain Timber Frames rescued this special barn from North Hero Island, which is smack in the middle of Lake Champlain and only a few miles south of the Canadian border.

Removing Roof of timber frame barn home

Dating back to the 1780s, the barn is a hardwood frame with hewn oak braces. While it was truly in very rough shape, Luke was determined to save it because it is such an old, rare specimen. Measuring 26 X 36 feet, it offers nearly 1000 square feet of space and is a gunstock post frame, a good indication it was built before 1800.

A New Beginning – Near The Frame’s Origins

The exciting news is that this beautiful restored timber frame will become a handsome “great room,” complete with a fireplace, for a new home that is being built on the New York side of Lake Champlain.

Understanding the Restoration Process

In the following Before and After photos, you can see the restoration process taking place at one of our shop sites.

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Above: Many of the beams needed repairs or replacement. One of the top plates was replaced completely during the restoration process. In the restored photo, all of the beams are once again sound.
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The ridge beam and rafter braces were one of the lovely features that caused us to love this barn!
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During the dismantling of the barn, we labeled all of the roof boards so that they would go back to the original location. In this “after” photo, we have put all boards back on the roof and used some replacement vintage material to fill in the gaps.
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The beautiful December sunset here in Vermont showcases the lovely detail where the rafters intersect with the ridge beam. In the restored version, we have made all the edges of the boards straight once again, so that the gaps between the boards are minimized.

Ever Dreamed of Living IN History?

At Green Mountain Timber Frames, we turn old barns into beautiful new homes, studios, offices, barns and more.

 

For details, please contact Dan or Luke:
802.774.8972
luke@GreenMountainTimberFrames.com

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Timber Frame Labeling – The Pragmatics and Beauty

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What is in a label?

When it comes to timber framing – a great deal!

The homes and historic barns that we disassemble have many individual pieces. A timber frame can easily have over two hundred different pieces of hand crafted wood and each piece has been carefully fit and adjusted to create a specific joint. Individual timbers and braces were scribed to each other. Braces in a building may look interchangeable, but they are not!

Roman Numeral Labeling in Timber Framing_Vermont_Green Mountain Timber Frames_4

We use the terms “bent” and “plate wall” to describe the two types of cross sections in a barn. There are two plate walls in every timber frame, which are the exterior walls where the roof comes down.

“Bents” are a cross section going in the other direction, creating the gable ends and supporting systems for the interior of the building.  A frame can have anywhere from two bents to six or even more, depending on the barn size. Here is a scaled drawing of one bent cross section of an 1840s timber frame. This barn has four bents. Multiply this cross section by four and you can imagine the four bents, usually similar but not identical. Labeling System_scaled drawing of one cross section_1840s timber frame_Green Mountain Timber FramesThere are also the two eve walls with multiple braces, which can’t get mixed in with the “bent” braces! Timber Frame Label System_Green Mountain Timber Frames_2So how does one know where to put each piece of wood?
The labeling system!

History of Labeling Timber Frames
In many of the older barns and homes, even the roof boards and floorboards were labeled! Long before a crew of framers, farmers and family showed up for a house raising, someone had carefully organized the materials and designated a spot for each piece. 

Why would it make sense to label even the roof boards?
One reason is that the boards were often still in the tapered shape of a tree trunk. In other words, they are wider at one end – the base of the tree – and narrower at the other. By switching the direction of the taper – board to board – as you moved up the roof, the framers could get the most width possible out of each board without getting too uneven before reaching the peak of the building. 

Roman numerals were the most common method for inscribing labels on the beams and boards:

Roman Numeral Labeling in Timber Framing_Vermont_Green Mountain Timber Frames_4

We recently completed the restoration of a 1790s gambrel home. (You can read about it in this blog.) This frame is a wonderful example of the way that craftsmen of the past insured that the timbers all ended up in the right place.

In the gambrel house we restored, there are four bents for a total of 12 posts on the first floor. There are 8 more on the second floor.Gambrel Barn Home_Green Mountain Timber Frames_3

But how do you designate which side of the building each piece will live on?
Each exterior post is a component of both an eve wall, and a member of a bent. Therefore, each of the joint sections must be labeled. When we cut a new frame or relabel an old frame, we use “B” for bent, and “P” for plate, or eve wall. On top of this distinction, we distinguish which of the two eave walls any given post or brace belongs to.

In the gambrel, the original builders added a diagonal line to the numbers in order to make this distinction. This line makes post #4 look like this:Labeling System_1840s timber frame_Green Mountain Timber Frames_5Note the four slashes, and the one slash with an additional diagonal cut. The opposite wall does not have the diagonal marking. 

Below is a label on a floor joist that had us stumped for a while. Then we realized – the framers were distinguishing the roman numeral 9- IX, from the roman numeral 11- XI. What if on raising day someone was looking at the floor joist upside down?

Joist Number Nine Drops Down_Green Mountain Timber Frames_6

Joist #9 drops into the “summer beam”, the central heavy timber that supports the floor system.

Timber Frame Label System_Green Mountain Timber Frames_7

Here is #11, not to be confused with #9!

We have not seen this marking before, but surmise that it meant 11. If anyone has seen this designation for 11 before, please tell us about it!

How do you designate that a post is a center post rather than located on an exterior wall?
Here is how they labeled an exterior mid post on the gambrel:

Exterior mid post on Gambrel Barn Frame_Green Mountain Timber Frames

Someone took artistic care with this inscription!

And here is the label on an upper post that supports the rafter system. Notice our modern (and much less attractive) label on the tenon where it will be hidden:Modern Label on Tenon_Green Mountain Timber Frames_9The gambrel has a unique system where the floor girts and joists went out beyond the eve to create an overhang. Heavy planks rested on the joist tails. Here is a photo of the labeling of those planks:Labeling System for heavy planks on joist tails_green mountain timber frames_10Another beautiful inscription was often placed on a central board in the ceiling. This photo is one of these daisy wheels:Daisy Wheels_Timber Frame Labeling System_11We re-label each joint as we take it down. Occasionally, in the excitement of disassembly, we miss a piece or even mis-label. When we are stumped, we often look for the original labels and figure out where it will be “at home.”

Pragmatic & Beautiful
These old labels are both useful and artistic. They were created using very sharp chisels, often of a “gouge” or cupped variety, as well as compasses. The labels add beauty to the finished space when visible. As with all aspects of vintage frames, much can be learned about the people who crafted the barns or homes by looking at their “handwriting.”

Some label inscriptions are flowery and large; others are more subtle and small, meant to disappear visually once the frame is up.

Below is a brace and post from the North Hero barn:

Labeling system for post and beam historic barns_green mountain timber frames

This builder used much smaller labels and a different marking

How did the framers come up with these markings, and are they universal? 

We do not know how the craftsmen from the past decided on the specifics of their labeling systems. The pragmatic aspect of the labels means that each frame contains its own logic. That is to say, it is a self-contained system that can differ frame to frame. We are just grateful when we see the labels match each other on each joint and we know we’ve put the pieces back together correctly! We like to imagine the framers carefully making the inscriptions generations ago, and we are grateful for the artistic care represented in these labels!

Here is one of my favorites – a label designating a second floor post and brace on the gambrel:Second floor post label_Green Mountain Timber Frames_11

Have you seen labels on pieces of your house? 

Please let us know what you might know about old labeling systems! In particular, we are curious if anyone has seen the representation of 11 that we’ve shown on the gambrel floor joist. We’d love to hear from you.


 

Green Mountain Timber Frames specializes in restoring historic timber frames and old barn homes. Interested in more information?
We’d love to hear from you!
(802) 774.8972
Luke@GreenMountainTimberFrames.com

 

1790s Gambrel House Restored and Available for Sale!

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Two years ago, we began taking down a gambrel house from the 1790s. (We blogged about it here and here.) I am delighted to report that we have now completed the restoration of this rugged old timber frame! After the passage of that much time, it is all the more satisfying to be putting the timber joints, so masterfully crafted over two hundred years ago, back together as they are meant to be!

Here is what the house looked like when we first heard about it:

1790 Gambrel House_Historic_Green Mountain Timber FramesWhy did we take on this project?

The house was on the docket to be burned down by the local fire department. We are so grateful to the fire fighter who realized how old the house was and contacted Green Mountain Timber Frames! We just couldn’t stand to let it be destroyed.

A couple hundred hours into the process of gutting the house, which included filling two giant dumpsters with insulation, vinyl siding, sheet rock, plaster, and much other “sundry”, our hearts were sinking. But then we finally started to see the original frame. Here is the view after approximately 650 cold winter hours of gutting:

Original 1790 timber frameAfter a couple hundred hours more, we had the frame down and stored carefully under tarps. Now the frame is once again standing, this time in restored condition.

Restored historic timber_Vermont_Green Mountain Timber Frame_Larson FarmWhat does it mean that we have restored the frame?

The first step was to power wash each individual beam, brace, and board, as well as pull thousands of nails out of the timbers. Next, we went over each beam looking for fatigued areas that needed attention. Below is a “English scarf joint,” an incredibly strong joint that we used to replace the bottom of a post.

British Scarf Joint_Green Mountain Timber Frame_Larson FarmRestoration – with painstaking attention to details

The photo below shows a careful repair we did to one of the five beams that measure thirty-eight feet long. The beam had a very “tired” spot over this post due to a leak in the roof that must have persisted for years. We carefully removed soft areas, and replaced them with hand hewn material. Good for another 200 years! We were able to use materials from the original carrying sills of the house to make the repairs on the posts and beams.

Repaired Wooden Beam_Restored Timber Frame_Green Mountain Timber Frame_Larson FarmAs part of the restoration, we laid out each cross-section of the building, called “bents” and “plate walls,” and checked all the joints for tightness and the geometry for squareness. We built new rafters out of oak to replace some that had been too far gone for re-use.

In the following photo, we are laying out all the original wall boards on the ground to check our labeling system as we put the boards back in their original location.

Original Historic Wall Boards_Green Mountain Timber Frame_Larson FarmThe plaster lines from the eighteenth century construction even lined up on the interior! Many of the sheathing boards are over twenty inches wide!

20 inch wide Sheating BoardsWhy have we put this frame up on temporary sills?

Often, we are able to locate a vintage barn and keep it standing until a new owner has a chance to look at it and decide if it will meet the needs and dreams for a new house or addition. In some cases, we have to take the frame down immediately, as in the case of this gambrel in order to avoid its date with the fire department!

With gratitude to Larson Farm, where timber framer Luke Larson grew up, we are able to put the frame up both to check our work and to have it up so that anyone considering using it can walk through it and visualize what it can become.

Here are some highlights of this particular frame:

  • Pre-1800s and framed with American Chestnut, Beech, Oak, and Elm.
  • Gunstock frame on both floors! This means the posts grow in width towards the tops.
  • The gambrel profile creates a 22’x38′ wide open living space on the second floor. First floor is 28’x38′.
  • Original arched collar ties.
  • Original wide pine flooring boards are available.

The October brilliance of color in Vermont has made it a pleasure to work on this frame over the past weeks! This frame is currently available for purchase, and is now ready to stand strong and true again in a new location.

Historic Barn Frame for Sale_ Green Mountain Timber Frame_Larson Farm

11_Inside view of Gambrel Roof_Green Mountain Timber Frame_Larson FarmWe wish to thank the Larson Farm for their generous loan of space to put the frame up. Please visit the frame on its current location. You can learn more about the farm and its fantastic vision on the Larson Farm website or on Facebook.

This frame could be your home… 

If you are interested in turning this beautiful gambrel frame into your own historic property, learn more on our website or contact us at 802.774.8972 or Luke@GreenMountainTimberFrames.com.

Coming up next…

Stay tuned for a future blog on the amazing and artistic labeling system on this gambrel frame!

Labeling System_Restored historic gambrel home_Vermont_Green Mountain Timber Frame_Luke Larson Farm

Labeling System