Saving a Giant of a Barn: the Benson Timber Frame

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We are now two weeks into the careful dismantling of a beautiful timber barn – for sale –  that dates from around 1880. This timber frame is not as old as many of the structures that we take down and restore here at Green Mountain Timber Frames, but the high quality of the frame more than justifies our efforts to save it. At 34 x 48 feet, this wonderful vintage frame is a big one!

evening light on old barn for sale in benson | green mountain timber framesThe barn’s foundation, roof and sills are deteriorated, and would be very difficult and costly to repair in place. We have purchased the barn and now it is in our court to take down the frame, restore it, and find a new home for this majestic and historic building.

(Let us know if you are interested in seeing the barn!)

Taking Down the Timber Frame Barn: Step by Step

Our first step was to remove an enormous amount of hay from the inside of the building. Thankfully, we had some pitchforks handy. removing hay from the benson frame | green mountain timber framesThe hay piled inside the barn had been hiding a very interesting feature of this barn. The smallest bay, which is where the animals were kept, had built in wooden gutters for removing manure.

Discoveries in an Old Barn

The clever system had two trap doors that could be opened, allowing the waste to be dropped into wagons or carts below for spreading on the nearby fields. There was also a trough in front of the animals where they could be fed. It is really amazing to see the wear marks on the floor from hooves. We can tell where the antsy cow lived many years ago! cleaning out cow stalls in old barn for sale green mountain timber framesWe made another discovery while opening up the walls of this barn. Between layers of siding, honey bees had built a hive at some point in the past.discovering an old bee hive in the benson old barn for sale green mountain timber framesWe collected the brittle wax comb, and I am excited to make candles out of it. Once we find a new home for this barn and re-erect it, I can imagine a celebratory meal in the restored frame- lit by the wax of this bee hive. honey comb in the wall of benson barn for sale green mountain timber framesAs we removed the wide hemlock wall boards, we labeled each one so they can be installed back in the same location. Many of the timber boards are over 15 inches wide, and the patina on them is spectacular.

We can’t wait to wash them, but the temperature will have to get up above freezing for that process to take place and winter really seems eager this year in Vermont. wide vintage boards for sale | green mountain timber frames

Removing the Slate Roof

Once we had the barn cleaned out and many of the siding boards removed, we went on to remove the roof system. This barn still had its original roof- large purple slate from the nearby quarries.

Here we are removing the slate piece by piece.

It was unusual for us to be removing the original roof from a building, as most of our older frames went through at least two, and often four, generations of roofing material before they come under our care. Much of the slate is still good and we will set it aside with the frame for future use. removing slate and roof boards benson barn for sale In order to be as safe as possible, we built a temporary second floor in the barn. This allows us to do most of the board and rafter removal from this deck rather than from the top of the roof or from long ladders. This barn is so large that it took fifty sheets of plywood to create this safe work platform! how to take down an old barn safelyThe effort building the deck paid off, as we removed and labeled each roof board.removing roof boards from benson barn for saleLet me share a couple more interesting features of this barn:

All farmers know how hard it is to keep large barn doors on a building. Inevitably, it seems, they get caught by a gust of wind and torn off the building. Well, it must have been someone with life experience who designed this structure. They built a giant pocket door system and hung the 13-foot-tall doors on tracks on the inside of the barn.

In order to create this space for the doors, secondary posts were added in the doorway bents. In this way, gusts of wind could not get at the doors when they were opened. giant pocket door old barn for sale A good luck horseshoe was nailed to one side of the door opening. horseshoe for good luck benson timber frame barn for saleIt was exciting to get lots of light on the upper queen system. These timbers support the rafters at mid-span, making the roof strong enough to carry the weight of all that slate as well as Vermont’s winter snow. There is a unique and beautiful scarf joint that was used to get the queen plates to span the whole 48 feet.queen system in benson old barn for sale green mountain timber frames

Here is a close-up of the scarf joint:scarf joint  | green mountain timber framesWhile the queen plate is made out of two timbers, the main top plate that creates the eve of the building is not. Incredibly, these hand-hewn timbers are the full length of the barn at 48 feet and 2 inches! Imagine the size of the old-growth tree that was required, as well as the difficulty of getting these beams in place without the use of modern equipment.

These 48-foot timbers are a testament to the skill of the timber framers who crafted this barn, as well as to the strength of a community that would come together to hoist such a barn into place. We are honored to now be the caretakers of this structure.48 foot hand hewn timber | green mountain timber frames

You can see drawings of the barn here on our site.

This old barn is for sale!

If you are interested in this barn, or another timber frame structure, let us know!

 

 

Kestrel in the Barn!

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About six years ago, we restored and erected this early New England timber frame.

timber frame barn for sale

The frame is a classic size at 30 by 40 feet. The interior of the barn is “clear span,” which means that the 30 foot timbers are so big that no center posts are necessary inside the barn, making it perfect for storing cars.

timber frame barn_Vermont

The timber frame barn sits nestled at the bottom of Mount Equinox here in Vermont, and wildlife is abundant here. Our client had been seeing American Kestrels in the area, and had the idea of building a nesting box for this smallest of North American raptors. A decline had been documented in the New England population of these birds.

Why not build a box right into the barn?

old barns for sale_Vermont

I have heard that early New England farmers would sometimes cut little bird doors into the gable ends of their cow barns for the swallows. Why? Because barn swallows are so incredibly beneficial for keeping the fly population down in a barn full of livestock. One of my favorite local timber frame barns came to mind, and we chose to copy the style of cut-out from this little gem: timber frame barn with barn cut outsWhen we sided our barn using vintage boards, we cut six holes in the upper section. Copper flashing was used to keep water from going in. Five of the doors are faux, and the sixth has a hole that leads into a nesting box.

timber frame barn with barn swallows

Well, five years past with no kestrels. But this spring a pair moved in! And here is the evidence:

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Kestral in a vintage barn Green Mountain Timber Frames

We are so delighted that this idea came to fruition! It is remarkable to imagine the spring journey from far south, and perhaps even central America, that brought this pair of birds right into the gable of this beautiful vintage barn.

Now the only question is, who is going to climb up into that high gable when fall comes to clean out the nesting box?

Love hearing stories about old barns?
We hope you will follow our blog.

An Ingenious Corn Crib

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Corn Crib for Sale in Vermont

I first looked at this corn crib for sale last spring. The owner of the property called me, and in his very Vermont way explained that there was a barn on his property that his family could no longer maintain. The property had been in his family for quite some time, and he wanted this barn to be saved. I took a drive to Montpelier, I took a look, and I fell in love.

Old barns for sale_timber frame barn

I purchased the timber frame and we recently disassembled the barn. It was a “corn crib,” a name that applies to a very specifically designed barn. As the name implies, it was used for the drying and storing of corn as well as oats and other food stuff from the garden.

A Corn Crib Built to Last

As the farmer whose family has lived here for three generations told me: “When you moved onto a raw piece of land back in the day, you didn’t much care about your first house. You put something up quick to keep you dry and not frozen, and then you built something real nice to preserve food for the winter.” Well, the craftsmen who built this corn crib did it “real nice.”

Old barns for sale_timber frame barn_with staircase

These stairs lead to a lovely second floor with a steep roof pitch and two windows. We discovered two wooden barrels with sapling dovetailed rings that were tucked into bins. Sawdust was packed tightly around the barrels inside the bins, and it was clear that something very precious and sensitive to heat had been stored in these.

corn crib timber frame rafters

A Remarkable Louvered System

In order to dry and then preserve the corn, the walls were sided with an ingenious louvered system. The siding itself is narrow and gapped to allow lots of air movement through that would dry the corn out after harvest. However, the corn also had to be protected from rainstorms and drifting Vermont snow.

The solution? The builders crafted louvers that can rotate on wooden pegs to close the gaps between the siding. handcrafted louvers_old barn for sale

louvers_old barn for sale

The louvers were attached to each other by small staples so that they could be swung shut in gangs when the farmer saw a storm blowing in. It gave me great pause for reflection when I found a few kernals of corn left behind — from how many decades or even a century before? Of course, I had to save them to see if these corn seeds would germinate in my garden. (Stay tuned)

antique corn crib_corn seeds

We started the disassembly a few weeks ago by removing the roofing and then carefully labeling each roof board.

As we removed the roof boards, we were delighted to discover a name, scrawled in large red cursive, across several of the boards. The letters were faded, but readable. old timber frame barn_roof boards

A Peek into the History of the Corn Crib

Later that evening, I showed the property owner these boards, and it led to him sketching out for me more of the story of his farm. His great-grandfather had worked for someone with the same last name that we discovered on the boards. The gentleman was elderly and apparently farming was not easy, neither physically nor financially. He was unable to fully pay his farm help for the last few years of work on the farm. When the last family member died, the farm was left to the hired hand who had been loyal and worked without pay. That is how the family that I bought this corn crib from came to own the property.

Soon enough, we were down to the bare frame, which is hand hewn beech and pine.

small timber frame barn for sale

After labeling the floorboards, we popped out the ash tree pegs, and began tipping down the bents.

Carefuly Disassembly of the Corn Crib

We were grateful to the maple trees that stood sentry at the entrance as we were disassembling this small 18×22 frame by hand- without the use of a crane or other motorized equipment. In fact, we were able to disassemble this frame without ever firing the generator we had brought with us. It was a frame put up without electrical tools, and one that we took down with only minimal use of our battery tools.

vintage corn crib_tipping up

We labeled every mortise and tenon joint, and after 6 work days start to finish, the frame was down. We shipped the vintage beams and boards back to our shop and cleaned up the site of the structure.

Vermont site_barn restoration

I found it incredibly poignant to see the trees still standing around the perimeter of where this adorable corn crib has stood for two hundred years. I am proud and grateful, to and for the family that has cared for, used, and maintained this building for generations, to our skilled and careful team who took the time to pull each peg with conscientiousness and care, and to the trees from whom this frame was built so very long ago.

Are you looking for a corn crib for sale?

Let me know – I’d love to help.
Luke – (802) 774-8972 | luke@GreenMountainTimberFrames.com

 

Way Out West: Timber Framing on Whidbey Island

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Last fall, we were way Down East, tipping up a beautiful frame on the coast of Maine. Fast forward a few months, and the crew of Green Mountain Timber Frames found ourselves a world away, this time delivering a restored frame to Whidbey Island, off the coast of Washington State.

Welcome to Whidbey

Our talented building crew traveled west to deliver this 28 x 38-foot frame from the 1700s to a wonderful client. The gambrel style barn frame will be a beautiful new home, made from these historic timbers. We had restored the timbers back home in Vermont and then carefully prepared each beam before tying the frame aboard this flatbed for the long drive west.

Preparing historic timber frame for shipment

Out on Whidbey, we found a sweet Air BnB on the island and had the privilege to wake up to this view each morning:

Whidbey Island Green Mountain Timber Frames

Barn Raising: Day 1

Here’s a look at how we tipped up the frame, and the progress we made each day. On Day 1, we began with a pre-raising blessing. Then, we spread out the posts on the deck before tipping each one up by hand. The frame had four 28-foot girts. You can see us placing one of them below, with an assist from a telehandler.

Let’s get a closer look at these beams!

Historic vermont timbers_Whidbey Island_Day 1

Closeup on the Gunstock Posts

Notice how the gunstock post tops each have two tenons. One locks into the top plate on the eve wall, while the second receives and holds the girt that crosses the width of the building. The girt end also has a half-dovetail that further holds everything together.

Below, you can see the gunstock post standing strong against Washington State evergreens. A friend came by to use it as a perch and take in the view.

bald eagle perched on restored girt

Barn Raising: Day 2

We spent the second day installing the second-floor joist system. One unique element of this frame was that the girts and floor joists project out beyond the top plates. The rafters then sit out beyond the top plate, gaining two extra feet of living space on the second floor. You can see this overhang in the bottom right image below.

There is a 38-foot chestnut timber that runs down the center of the structure. It is half lapped over the 28-foot girts, creating a beautiful joint over the central posts. In the top right picture above, you can see the labeling in the beams. The original builder created these marks using a small gouge chisel.

Second floor deck

Second floor deck

By the end of day two, we had completed the second floor deck and were ready to begin installing the queen system, which will support the rafters and frame the space for the second-floor bedroom and bath.

Barn Raising: Day 3-4

We spent the next two days working on the upper cube (the Queen System) of the frame and preparing to put up the rafters. We installed the heavy three-inch beech planks that run the length of the eve. The rafters sit on this overhang. The queen system, which supports the rafter pitch change on this gambrel, has eight more gunstock posts as well as two more 38-foot timbers and four 22 foot queen girts.

On the right, you can see how the heavy eve planks are half lapped to each other, and pegged to the overhanging floor joists and girts. In the upper queen post to girt connection, we added a hidden steel plate and threaded rod that will reinforce the good work of the wooden joinery to ensure that the roof can never spread.

Barn Raising: Finishing Up!

The next step was for us to install the rafters and apply the vintage roof boards. Under clear blue skies, we finished up the project.

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We had a wonderful time on this project and made some new amazing friends on Whidbey Island. The building wrapped up with applying vintage roof boards on the structure, which we covered with tar paper for weather protection. We also installed the original, arched-collar ties. We are so grateful to the craftspeople from the late 1700s who built this frame, all who helped us to save it from demolition, our friend and client in Washington, and to the crew who will now close it in and make it into a home.

Green Mountain Timber Frames crew

Our amazing team!

 

If you dream of living in a historic home, let us know! We do travel and would love to build a beautiful timber frame home for you.

Contact us at Luke@GreenMountainTimberFrames.com (802.774.8972)

A New Home for Mortise & Tenon Magazine

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Today’s guest post comes from Joshua A Klein, a talented furniture conservator/maker from the Maine coast and the brainchild behind Mortise & Tenon Magazine

We have enjoyed working with Joshua over the past year and are delighted and grateful to have him write (and photograph!) for the Green Mountain Timber Frames blog. Our whole team has poured over his publications and we can not recommend his work strongly enough to our fellow woodworkers and kindred spirits in appreciation of yesteryear’s craftsman. It has been a true honor to collaborate with Joshua, his family, and his team. 

Mortise and Tenon Timber Frame Shop Rafters Ridge Pole-14

The GMTF team along with the crew from Mortise & Tenon, in front of the future Mortise & Tenon headquarters

It’s long been a dream of mine to have an antique timber frame workshop to build furniture in. Sure, I could have built a brand-new stick-frame shop and hid the frame underneath boards but as a period furniture maker and conservator, I revere historic craftsmanship. I find it inspiring to work at my craft while surrounded by tool marks left behind by artisans 200 years ago. The awe-inspiring craftsmanship of our ancestors was something I wanted to connect to in the deepest way. I wanted to be immersed in it.

When it came time to put up a new workshop/headquarters for my publication, Mortise & Tenon Magazine, I sought out a hand-hewn frame from Green Mountain Timber Frames. The 24’ x 26’ beech and chestnut frame was built in Pawlet, Vermont around the year 1800.

About a year ago, Luke purchased the neglected house and he and his crew carefully disassembled it for restoration. The frame was in great shape with the exception of the rafters and ridge beam, which suffered fire and leak damage. I went down to see the frame in person this July and became even more excited about it. This frame is absolutely gorgeous. 

Luke and I discussed how to rebuild the damaged rafter system. I told him I wanted old material, as close to the original roof system as possible. He did some digging and came up with a five-sided pine ridge beam as well as round cedar rafters from a barn in Addison, Vermont, virtually identical to the original.

He and his crew replicated the original roof system using these reclaimed materials. They took great care to leave the original surfaces unmarred. They also de-nailed and washed all the 1-1/4”-thick sheathing. As Luke put it, “There is nothing like the patina of old boards.” I totally agree.

Mortise and Tenon Timber Frame Shop Sheathing-9

The five-sided ridge beam and rafters are wonderfully matched to the style and size of the original.

Raising the Frame

This September, Luke and his crew brought the restored frame up to my place in MidCoast Maine. Matt lifted the assembled bents with the telehandler as Luke directed it into the mortises. It was incredible to watch these two work together. Their subtle but effective communication showed that they’ve been doing this a long time. As each tenon slipped seamlessly into its mortise, I couldn’t help but think about how well the resurrection of this frame honored the original makers.

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The final gable bent is set into place

Mortise and Tenon Shop Building Timber Frame Raising Day Three-13

John trims the excess length off the oak pegs

The whole team got involved with the methodical placement of the rafters. Luke said the first pair of rafters is the hardest, especially when they have diagonal braces and a collar tie to be installed along with them. After the first gable end was secured, the rest dropped into place without issue. As they worked through down the ridge, the manual lift helped stabilize it and hold it at the optimum height (decreasing as they went along). The whole process took several hours of careful adjustments and minor paring of the tails that were a hair too wide for their pockets.

Mortise and Tenon Timber Frame Shop Rafters Ridge Pole-6

The first pair of rafters being set, and pegs driven into the rafter braces

By midafternoon that day, the last gable was installed. We drove the final pegs into the joinery and the crew made tiny adjustments before the ceremonial tacking of the evergreen bough onto the ridge.

Mortise_and_Tenon_Timber_Frame_Shop_Rafters_Ridge_Pole-16

Placing an evergreen bough on a newly raised timber frame is an ancient tradition, meant to respect the trees from which the frame was built.

The next day, we nailed gorgeous 200-year-old hemlock roof sheathing in place. Because the crew had already cut, fit, and labeled the boards before bringing them up, the installation process went quickly. The patina in these boards is sacred to this crew. Because they work so hard to de-nail, power wash, repair, and straighten edges, they are very careful not to scratch the beautiful interior show surfaces.

Finishing the Shop

I have to pinch myself standing inside this frame. It far exceeds anything I ever imagined and I consider myself blessed to be the next caretaker for this historic structure. I am leaving the interior unfinished with rough sawn old sheathing boards and the frame completely exposed. All the insulation will be installed in a 2×4 wall built outside of the frame and then exterior sheathing attached to that. I’ve also purchased a pile of antique window sashes (with wavy glass) that I am beginning to restore for the shop. From the inside, it will look like an 18th-century cabinetmaker’s workshop in all its rough-hewn glory.

Mortise and Tenon Timber Frame sheathing-10

The vintage sheathing boards are thick hemlock, and the patina is something that only time can create through the play of air and light.

I am so grateful for this crew and the frame that they’ve restored for us. Luke, Matt, Isaac, and John are not only exceptional craftsmen, but they are incredible people to spend time with. I left the experience inspired.

This building is the new home of Mortise & Tenon Magazine. All our articles will be written and edited here, our instructional videos will be filmed here, and in this place woodworking classes will happen. We will make many memories within these walls.

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Thank you, Luke and crew, for the care you’ve taken with this restoration. Your conscientious workmanship honors the craftsmen who built it over 200 years ago. I hope M&T’s use of it will continue to honor the work of their and your hands.

You can read more about the history of this timber frame in our blog from back in 2016 about the Dutch Cape House from 1800.


Interested in owning your own historic post and beam frame?
Drop us a line.

 

 

 

“Did a Farmer Build This Barn?”

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Since we inspect dozens of barns every year, and because we’ve got lots of barns for sale, we often receive this question. In the 18th century, who, exactly, was it that was crafting these beautiful structures that required such skill and attention to geometry, math, fine woodworking skills, and practicality?1790-barn-with-5-sided-ridge-beam

At times, we have heard the question asked in a mildly derisive manner, as if it was built by farmers rather than carpenters. At other times, we are asked in a tone of reverence for the broad spectrum of skills required and the appreciation of raw materials, motivation, communal commitment, and just plain hard work involved. It is in the latter spectrum that we solidly fall in our assessment of our New England structures and their creators from so long ago.

Our Latest Vermont Timber Frame Project

This week we spent two intense days disassembling a beautiful addition on a house in Tunbridge and Chelsea, Vermont. Two towns, you may be asking? Yes indeed-the town line ran right through the center of the property, and the house is in Tunbridge, while the addition was in Chelsea. While mid-stream on the addition dis-assembly, a town truck from Tunbridge came by, and the driver stopped. Leaning far out the window of the dump truck, he called to us, “What, moving out of Chelsea, eh?”

The joke was followed by much guffawing and laughter. I am not sure why that dump truck had been driven to the literal dead end of the road, but I am suspicious it may have been for the purpose of telling that joke- and I love it! News of renovations and changes travel fast in our small Vermont towns.

timber frame addition in the snow green mountain timber frames

The first time I looked at the addition, the snow banks were deep.

Early gunstock timber frame green mountain timber frames

What a difference a couple of months can make in Vermont! The house is a beautiful 1820s gunstock frame.

Let’s get back to the theme of “farmer built.” As someone raised on a Vermont dairy farm, and accustomed to the great joys and hardships of farming, I can not state strongly enough my appreciation for the barns and their builders of yesteryear. We at Green Mountain Timber Frames are so fortunate to get the insider’s view of many local barns, and we have been able to trace the progression of a master timber framer through our valleys by observing unique “signature” qualities of frames.

Recently, we noted a very unique rafter birds mouth detail for example that we have seen in only two local structures- which “happened” to be only 20 miles apart. Was this a case of farmers sharing ideas and techniques with their neighbors, or is it because a master builder traveled around the area coaching and aiding as farm families built their barns?

Hand hewn rafters green mountain timber frames

The rafters are beautiful petite spruce with a half-lap joint at the peak.

In the case of this structure in Chelsea/Tunbridge, we found an extra special clue that the addition was indeed farmer built. They used pieces from a split rail fence as collar ties to support the rafters!

split rail collar tie green mountain timber frames

I would love to have heard the conversation where they decided to grab some rails from the nearest fence! With the property being high on a mountain, it would have been a long trip to a saw mill, and the split fencing was right there. “Keep the job moving!” we builders like to say.

collar tie and hand made nails green mountain timber frames

Note the beautiful hand-made nails that hold the collar tie in place. The family for whom the country road is named were blacksmiths as well as farmers, and I am certain they made these nails themselves.

The posts of the addition had been devastated by carpenter ants, and the foundation was crumbling. Because of this, we will not be restoring the frame. Rather, we will use the hemlock roof boards and the beautiful rafters on the future restoration of another building.

vintage hemlock roof boards green mountain timber frames

The roof boards have beautiful color that only time can create.

We are grateful to the property owner for his desire to see the materials recycled. Just like the farmer who originally put this structure together, we want to recycle all that we can. In fact, we left those vintage pieces of split rail fence behind with the property owner, and I expect they may be put right back into the fence that is only thirty yards from the house to “live another day” back where they came from.

Are you looking for historic barns for sale? Want a new-old barn home?
We’d love to help! 

Luke@GreenMountainTimberFrames.com or (802) 774-8972

 

Restoration of an 1806 Barn

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Here at Green Mountain Timber Frames, we are delighted to have a new member on our framing crew! Matt Peschl is not a new face or a new friend, as he worked with us for key projects over the past 12 years. But now, Matt has officially joined us on a full-time basis and we could not be happier about it!

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Reminiscing About a 2011 Barn Restoration

Luke and Matt worked together on a project in 2011 and we’d like to take this opportunity to share it with you. The repairs were done on a small barn on a beautiful property here in our hometown of Middletown Springs, Vermont. The homestead dates from before 1800 and we believe the barn that we worked on was built in 1806.

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We repaired the red barn, which sits nestled under the mountain among a collection of vintage barns and corn cribs

The barn had two main structural issues: rotten sills and a rotten upper beam called a top plate that supports the rafter bottoms. We decided to start from the ground up.

repairing-rotten-barn-antique-sill-green-mountain-timber-frames

The sills were tired from sitting directly on stone for 205 years

We began by using hydraulic jacks to strategically lift the barn up off of the stone foundation. This allowed us access to the sills where they needed work. In our restorations, we use vintage materials for replacement parts whenever possible.

The next photo shows Luke using a chain mortiser to begin cutting to splice in a new piece.

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The beginnings of a scarf joint

With the weight of the barn held up on jacks, we were able to cut joinery on a new sill piece and fit it together with the still sound original section of sill.

repaired-sill-in-old-barn-green-mountain-timber-frames

Here we have used an English scarf joint to add in a new section of sill

One eve wall of the barn was close to grade and the sill was entirely rotten. For this wall, we chose to use Locust wood for the sill replacement.

Locust grows locally and is a remarkable species. As a kid growing up on a Vermont farm, I had the opportunity to work with locust for a long time- at times more cheerfully than others! My father, siblings and I cut many locust fence posts from the woods. We would drive the locust directly into the ground and, because of the nature of the wood, it would last many years even when underground.

In fact, I have stumbled across old, grayed locust fence posts deep in Vermont woods. The old fence posts tell the story of much of Vermont’s land being cleared of forest during the 1800s. Now, the forest land is expanding to take up a larger portion of the state. Locust posts, as well as stone walls, stand sentry in parts of our current woodland to tell the tale and transitions of our farming history.

locust-replacement-sill-antique-barn-green-mountain-timber-frames

We copied the joinery from the original sills before installing the new timber

Once we had the barn set back down on repaired sills and had rebuilt the stone foundation, we took a look at the second major issue. What we found was some serious rot caused by a leaky roof at some point in the past. The first roof had been cedar shakes, later replaced by slate.

rotten-beam-in-antique-barn-green-mountain-timber-frames

Folks, we have an issue!

In order to repair the top plate, we first set up a system to jack up and hold the rafters in order to free up space for our repair.

repairing-antique-barn-top-plate-green-mountain-timber-frames

The rafters are supported and we have cut out the rotten section of beam

We used an English scarf joint to make the top plate repair. When we need to replace a section in a barn, we use vintage materials from our inventory in order to get a matching color, tone and hue.

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The top plate is repaired and ready to support the roof for another 200 years

Next, we replaced the siding windows and trim on the barn.

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It is a great joy to have Matt on the team again. He joins us with a great amount of experience, both in timber framing and in every phase of construction. Most importantly, we really enjoy his company!

Do you have a vintage barn of your own that needs repairs?
Give us a call at (802) 774-8972.

Want to read about another timber frame project? How about the time we built a timber frame gazebo!