Post and Beam Sign Frame for the Vermont Farmers Food Center

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Most of the time here at Green Mountain Timber Frames, we restore 18th and 19th century barns and turn them into new timber frame homes, barns, great rooms and more.

But this summer, just for fun, a different project came into the mix when I was asked to put together a very “organic” sign frame for Rutland County’s Vermont Farmers Food Center.

Reclaimed Wood_Green Mountain Timber Frames_wooden sign for Rutland VT Farmers market

Here’s the frame. The sign itself will be attached soon.

Reclaimed Wood_reclaimed Timbers_wooden sign

You can still see the curve and shape of the tree in the two braces and heavy timbers.

How does one make a timbered sign frame out of half round locust trees?

To begin the process, I chose to use local locust wood.  I found the logs at Ken Gagnon’s saw mill in Pittsford, VT. Armed with these rugged timbers, I was ready to begin building.

Why locust trees?

I used locust because their wood is comparable to “pressure treated” wood. Locust naturally has many of the properties of pressure treated wood, without any chemicals needed to preserve the wood’s fiber. Remarkably, locust can easily withstand being exposed to the elements for 50+ years.

Building the sign frame

Ken Gagnon sawed flat sides on the front and back of the sign timbers, making it much easier for us to do the joinery. I carefully studied the surfaces to decide the placement of each timber.

Because locust wood is very hard, we used a chain mortiser to make the mortises (pockets). This time-saving piece of modern equipment is very exact, and reduces wear and tear on our arms. However, I still had to scribe and chisel the rounded sides of the four beams to make them fit together tightly when the joinery was completed.

Chiseling Timber Frames_ Green Mountain Timber Frames

Expert timber framer Luke Larson works on joinery.

Joinery in Timber Frame Sign_ Green Mountain Timber Frames

Tools used in making a joint.

We connected the beams using mortise and tenon joints. Once erected, this joinery allows the frame to be a very strong structure, even in heavy winds.  Because the wood is locust, the joints won’t rot.

Below you will see the two pieces being joined:Rutland Vermont Sign_Timber Frame Joinery_ Green Mountain Timber FramesThe Diagonal Braces

As we were building the sign, I felt that adding in some locust limbs for the diagonal braces would enhance the look.

Locust Wood in Timber Frame Sign by Green Mountain Timber FramesHeading out to the woods, I found some locust trees. I cut some limbs that had natural curves. We pealed off the bark and eventually carved tenons on both ends of each piece.

Tenoned Joinery in Locust Wood_green mountain timber framesAll in all, it was a fun project that took the Green Mountain Timber Frames team about 50 volunteer hours to complete.

Interested in your own timber frame structure?

Our main focus is on historic properties and timber frame homes, but we have other talents as well!  Interested in furniture that compliments a timbered home or something else special?

Let us know! 802.774.8972

Restoration of a Hand Hewn Pine Barn Frame, c. 1840

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Welcome to the heart of spring in Vermont!

Last week in Pomfret, Vermont, beneath a canopy of new leaves and apple blossoms, we tipped up another beautiful timber frame barn.  Below, you can see the barn as it originally stood in Benson, Vermont.

Old Barn home_Original LocationThis hand hewn frame, made of pine timbers, stood 21 feet wide x 30 feet long and was originally a meadow barn, built in the 1840s. We took it down a few years ago, restored the structure and erected it at our workshop. We used it to store materials until recently, when it was chosen to fit the needs of a new owner.

The goal of this barn restoration project is to erect the restored frame and finish the exterior and interior walls with seasoned barn boards. The owners want this “new” barn to look as if it has called the Pomfret site its home for at least 100 years.

It’s no easy task to restore a timber frame, but the work is exciting and rewarding. This past week, the crew of seven experienced timber framers made good progress each day, intent on creating “visual drama” for the new owner, and getting the job done.

Step 1: Dismantling the Old Frame

Here we are dismantling the previously restored frame to re-erect it in Pomfret.

Dismantling of timber frame barnOnce the frame was dismantled, we loaded it for transport to its new location in Pomfret.

Step 2: Re-erecting the Frame

3pm_historic timber frame from 19th century

We were able to put the 175 year old beams back together in our first day’s work.

Step 3: Putting up the Roof System

The next step was to put up the roof system and roof boards. Since this frame stands 25 feet tall, we had to install a temporary work platform to reach the roof peak.

green mountain timber frame vermont home construction
Setting up the roof system

From our safe perch on the temporary floor, we carefully set the roof rafters and applied the roof boards.

Timber frame barn home construction
Restored barn frame with roof boards applied

Step 4: Putting on the Red Roof!

The next step was to put on a recycled red roof. For this project, we took the roofing from another barn project we also have in progress.  I love it when we are able to salvage old wood or materials from one job and use them on another. One person’s trash is indeed another person’s treasure in my line of work.

Below is our third day of progress.

newly applied red roof historic wooden beamsRestored barn home with red roofStep 4: Applying Exterior Siding

On the fourth day of our efforts, we started applying the vintage siding. We’ll show the finished product in our next blog. Stay tuned!

Pomfret restored barn frame with siding———————–

Every dreamed of living in a centuries old barn? Want to save a piece of New England history? Let me know!  I’d love to hear from you!
— Dan McKeen

Demolition is just days away! Save this Tinmouth, VT Barn Home!

In an effort to save this beautiful historic barn home from demolition, I am posting a few videos of the beautiful house in Tinmouth, Vermont.

Please share – and contact us if you are interested in owning this timber frame!

Exterior:

Interior: