Restoration of a Hand Hewn Pine Barn Frame, c. 1840 – Part II

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Remember this hand hewn frame, made of pine timbers, that we highlighted in last week’s blog? Old Barn home_Original Location Well – the good news is – restoration is complete! After 8 days of focused work with a superb team of seven, the barn is fully restored and in use. Restoration of new england barn home At 21 feet wide x 30 feet long, it spent nearly 175 years protecting hay in a meadow in Benson, Vermont. This barn has had quite a journey since 1840.

We became involved a few years ago when we took down the barn, restored the structure and erected it at our workshop. It was put to good use there, protecting building materials, while we waited for a new owner; and in time the right family came along.

We’ve spent the past two weeks restoring the frame for the new owners in Pomfret, VT. In last week’s blog, I wrote about the process of dismantling and re-erecting the antique timber frame in Pomfret.

I also showed how we applied the roof boards and started on the siding, using materials from another historical barn.

Getting the Arches JUST Right
One of the challenges of restoring this barn was making sure the arched doorways looked just right. The picture below shows the process of creating the arches. Forming the arch on a historic barn_Green Mountain Timber FramesAnd here are some of our talented crew members pondering the arches to make sure they are just right! Green Mountain Timber Frames _Professional Contractors in VermontHere you can see the nearly completed results! Forming the arch on a historic barn_Green Mountain Timber Frames2Applying the Siding
Last week, we put on two layers of siding, one ½ an inch thick and the second one 1 inch thick. We put the two layers on, overlapping each other, to keep the driving rain and snow from seeping through the cracks.

restored siding on historic barn

A close up look at the restored siding

As always – we love to recycle! For this project, we used exterior siding from four different barns and the door is also on its second life. You can see the original barns here on our available frames pagevermont scenic view with historic barnIn the view above, you can see the recycled red roof taken from another barn project we also have in progress.

Reclaimed Wood versus New Wood
Economics and availability often come into play with a project, as reclaimed siding can be four times more expensive than new. In this case, the owners chose to use new siding on the back side of their barn. It is hidden safely from view and can not be seen from the house or the road. Give it another thirty years and it will look vintage, too.

restored historic barn

Rear view showing new siding

Now Let’s Step Inside…
From the interior of the barn, we can see the beautiful hand hewn timbers of the original frame.hand hewn timber frame wooden beams restored timber frame in new englandThe upper loft might make a wonderful overflow guest room in the summertime.

Loft view of restored historic barn home_Green Mountain Timber Frames_Vermont

The Loft

There’s a large, open main level with the relatively spacious half loft. Eventually, a modest stairway will replace the metal ladder that you see in the view below. Internal view of timber frame barnIt was, as always, a pleasure to save another barn – and create a new-old barn for another wonderful client. The point was to have it look like it has been there for one hundred years. Did we succeed? side view of post and beam barn homeThis year has been a busy one here at Green Mountain Timber Frames. We’ve dismantled no fewer than seven barns and houses in the last year and they are each in various stages of restoration.

Want your very own piece of American history? Think that barn living might be for you? Give me a call at 802.774.8972 or email Luke@greenmountaintimberframes.com.

Going – Going – Going … Gone!

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How do you dismantle a timber frame for restoration?
Here’s an overview of the process: 

Going… Before barn restoration_Vermont barn home Going… Historic timber frame in vermont Going… Dismantling timber frame for restoration and preservation GONE! fomer site of historic barn home Thanks to all of your help and support, this timber frame from Tinmouth, VT is now being restored at the Green Mountain Timber Frames workshop in Middletown Springs.

After carefully skinned the old timbered house, we took it apart, timber by timber, making sure to label meticulously along the way. Over the next two months, we will professionally restore the timbers, before reassembling the frame in New York. Look forward to the results in late summer, when we re-erect these historic beams for another 235 years! In the mean time, we hope you will stay tuned with our blog!

Timber Framing: Captured on Video!

Green Mountain Timber Frames is now of video!

But before I show you the video, let’s take a look at this before and after shot.
Antique Timber frame before afterYou may remember back in 2013 when I wrote a few times about the timber frame we had restored and erected up at Sissy’s Kitchen in Middletown Springs. A gunstock timber frame, it was built over 250 years ago.

For this project, we erected the restored frame with help of the one and only Vermont Jeepgirl (otherwise known as Crane Operator extraordinaire, Sue Miller.) Luckily for us, she made a video recording of the raising day!

Hats off to Sue for capturing our madness!

Vermont Crane Operator_Vermont Jeep Girl

Vermont Jeepgirl Sue Miller

It was a great crew that worked on this frame. Here we are, standing proud in front of the restored timbers.

Construction experts from Green Mountain Timber Frames

Construction crew from Green Mountain Timber Frames

This frame – even before it became a new storage barn – saw a lot of good times! For a couple months, the erected frame stood on the beautiful lawn behind Sissy’s Kitchen in Middletown Springs, Vermont.

Test Barn Raising of Timber Frame Barn Home

Test Barn Raising of Timber Frame Barn Home at Sissy’s Kitchen

While we waited for the right buyer, the frame housed many a dinner party and afternoon tea, just around the corner from the workshop of Green Mountain Timber Frames.

Summer evening party at Sissy's under antique post and beam frame

Summer evening party at Sissy’s under post and beam frame

I want to send out a huge thank you again to Sissy for letting us have all this fun, right in her yard!

Timber framer Dan McKeen and Sissy in Vermont

Have more timber frame projects worth capturing on video? Let us know! We would like to hear from you!

Green Mountain Timber Frames Goes West!

Here in New England, I have been restoring timber frame barns and building barn homes for many decades. Recently, our little company was able to venture further afield. Like Lewis and Clark did two centuries ago, we too have at last reached the west coast.

We restored a colonial era barn – seen below at its original location in Hartford, New York – and sent it off for a new future in Snohomish, Washington.

External view of hartford barn

Original barn in Hartford, NY (pre-restoration)

So how did this come about? 

Just over two years ago, we hired a web design company to redo our website. In addition to creating our new site, they have helped us spread the word about what we do. Suddenly, instead of relying on word of mouth here in Vermont, Green Mountain Timber Frames has found itself with an international audience of timber enthusiasts, history buffs and potential clients. Our little local mom and pop shop has gone global.

Thanks to the success of our site, we can now restore old barns here in New England and then ship them all over the country for reassembly. We are so grateful that our audience has grown and that we can find people across the country – and the world – to help us in our goal of preserving New England heritage and historical structures.

side view of timber frame barn home

Side view of the 1791 barn (in original NY location)

So tell me about this frame!

The frame itself was built around 1800, just a dozen years after the U.S. Constitution was signed. It was originally a corn crib and an unusual one at that. It has four different levels which add up to a total of 1000 sq. ft

Multi level timber frame

Notice the multiple levels of the frame

While the old barn originally measured 16 x 18 feet, a 16 x 13 foot addition was put on a few decades later. (Hence the different floor heights.) The original timber framer was quite clever and talented. He artfully joined the floor systems together with various stairs.

It was common during this period for corn cribs to have living quarters where the hired help would sleep. I suspect that was the case for this frame.

For this most recent project, we found an owner in Washington State who shares our passion for history and our dedication to preserving historic structures. So while moving the frame to Washington did take the barn far from its New England roots, we are grateful that the timbers have been restored, re-erected and valued. Without the support of the new owner, the frame would likely have been demolished or burned.

Here is the restored frame loaded onto a tractor trailer – board by board – ready for the long journey west.

Vintage timber frame on tractor trailerBack in the fall of 1805 when Lewis and Clark (with the help of Sacajawea) were just finding their way to Washington, they could not have imagined that one day a humble New England barn would follow in their footsteps.

Vintage timbers in transit

Vintage timbers in transit

And here is the frame, re-erected beautifully in Snohomish, Washington.

Reerected timber frame in Snohomish WAWhat will the frame be used for?

The restored frame will be used as a storage barn in its new location. We shipped the frame together with the original barn siding, roof boards, slate roofing and flooring. In fact, much of the contents made their way west as well.

Below you can see the beautiful wooden floor boards:

Wide pine floor in corn crib

Wide pine floors

Inside the barn, we found over 50 beautiful wooden dovetailed boxes. They had never been used and were very finely made, so we sent them along as well. We also salvaged horse tack, vintage bottles, hand tools, and other varied knick-knack paddy-wacks.

Various contents of timber frame shipped with frame

Various contents of the barn shipped with frame

We also found two early wooden barrels that were clearly built before 1800. We could tell the barrels were early because they were made with sapling bands as opposed to the usual metal bands.

Early wooden barrel with sapling bands

Early wooden barrel with sapling bands

A Happy Ending

So while we are a bit regretful that the frame left New England, mostly we are thrilled that it has found a new home – with appreciative owners – and that this frame will stand tall for decades to come.

Now we just need for the famous Washington State rains to abate so that the talented builders out in Washington can finish rebuilding the barn.

Snohomish Timber frame with slate roof

Notice the slate roof. Tarps protect the frame while we wait for the rains to stop

It’s been an exciting project.  Through it I have also learned the skills of shipping long distance and was fortunate to connect with an excellent commercial trucking company which I can depend on in future.

Want some more information about this frame, or others? Be sure to contact me to talk timbers!

Before and After: The Ira Barn Restoration Project

Gallery

This gallery contains 11 photos.

Remember this 1770s gunstock frame from Ira, Vermont? I have written about this historic timber frame a few times – from this blog, when I first started working with the farmer to help him find a client over 2 years … Continue reading

Summer Restoration – The 1780s Corn Crib Revisited

I’ve had a busy spring and summer, restoring a number of vintage timber frames that were originally from Ira, Vermont and picking up a few other projects in between.

You may remember this corn crib that I first wrote about back in November. I am happy to report that we found an owner for this frame and its new home is in northern Vermont.

Vermont Post and beam corn Crib

Corn Crib from Ira, VT

While relatively small at only 450 square feet, this lovely, hand hewn beech wood frame boasts two floors.

Restoring timber frame roof

Dismantling the crib.

With the help of a wonderful crew, Green Mountain Timber Frames has carefully restored this frame – down to every detail including the famous signature stairway.

Restored Wooden Stairwell

Restored Wooden Stairwell

Here are a few pictures of the frame during the re-erection process:

Reerecting historic barn Old Barn Restoration

We were able to save most of the original roof, wall and floor boards on the interior, so the barn will maintain much of the look it had when it was built 240 years ago.

We wish the owner many happy days and nights in this new-old out building. Freshly restored, it can now be of use another two centuries.

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I really value historic structures and am always looking for the gems – the true diamonds in the rough. Do you have an old barn you want to sell? Are you looking for a timber frame to turn into a beautifully renovated home? Please give me a call: 802.774.8972.

 

Finding the milk house a new home

This past year, I’ve spent a good deal of time among the barns of Ira, Vermont.

This hamlet of less than 500 people is in Rutland County, on the western side of the state. Chartered in 1780, the tiny little town is big on barns with several valuable, historic timber frames, each with a story to tell.

You may be thinking of my previous blog where I showed the video of the controlled collapse of the end section of an historic barn from Ira, but that method of deconstructing a barn was the exception – – not the rule! While that specific part of the barn wasn’t salvageable, we are currently working on restoring the remaining 72 feet of the structure. You can read more about that restoration project here.

Today’s blog is about the tiny 8×10 foot milk house that was nestled next to that very same barn. You can see it on the right in the picture below.

Colonial era barn with milk house

Colonial era barn with 1900s milk house

The little milk house has found a new owner and we recently moved it to my hometown of Middletown Springs, VT.

Moving the milk barn for restoration

Milk house is loaded onto trailer

Placing the antique barn in its new home

Careful now! Don’t let ‘er fall!

So how did the milk house find its new home? 

30 years ago, I built a playhouse for my children. When my children grew older, I sold it to a local friend for his daughter. Now that I am blessed with grandchildren, I called my friend to see if I could get the playhouse back. He suggested we make a trade: a milk house for a playhouse.

I had been looking for the perfect owner for this adorable 1900s building, so I was glad to make the swap. My friend now has a milk house cabin in his yard and I get to bring home the playhouse and restore it for our grandchildren!

While the milk house needs continued TLC, it is now close by and convenient to work on. I will restore it, and plan to add a small porch to make it into a cozy, Thoreau-esque dwelling for the new owner.

Vintage milk house before restoration

Milk house in its original location, original condition

Vermont milk barn

Milk house in its new location waiting for some more TLC.  The playhouse  is in background.

Want to come see the milk house in person or visit some of the timber frames we have here at our shop in Middletown Springs? Please let us know!