An Ingenious Corn Crib

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Corn Crib for Sale in Vermont

I first looked at this corn crib for sale last spring. The owner of the property called me, and in his very Vermont way explained that there was a barn on his property that his family could no longer maintain. The property had been in his family for quite some time, and he wanted this barn to be saved. I took a drive to Montpelier, I took a look, and I fell in love.

Old barns for sale_timber frame barn

I purchased the timber frame and we recently disassembled the barn. It was a “corn crib,” a name that applies to a very specifically designed barn. As the name implies, it was used for the drying and storing of corn as well as oats and other food stuff from the garden.

A Corn Crib Built to Last

As the farmer whose family has lived here for three generations told me: “When you moved onto a raw piece of land back in the day, you didn’t much care about your first house. You put something up quick to keep you dry and not frozen, and then you built something real nice to preserve food for the winter.” Well, the craftsmen who built this corn crib did it “real nice.”

Old barns for sale_timber frame barn_with staircase

These stairs lead to a lovely second floor with a steep roof pitch and two windows. We discovered two wooden barrels with sapling dovetailed rings that were tucked into bins. Sawdust was packed tightly around the barrels inside the bins, and it was clear that something very precious and sensitive to heat had been stored in these.

corn crib timber frame rafters

A Remarkable Louvered System

In order to dry and then preserve the corn, the walls were sided with an ingenious louvered system. The siding itself is narrow and gapped to allow lots of air movement through that would dry the corn out after harvest. However, the corn also had to be protected from rainstorms and drifting Vermont snow.

The solution? The builders crafted louvers that can rotate on wooden pegs to close the gaps between the siding. handcrafted louvers_old barn for sale

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The louvers were attached to each other by small staples so that they could be swung shut in gangs when the farmer saw a storm blowing in. It gave me great pause for reflection when I found a few kernals of corn left behind — from how many decades or even a century before? Of course, I had to save them to see if these corn seeds would germinate in my garden. (Stay tuned)

antique corn crib_corn seeds

We started the disassembly a few weeks ago by removing the roofing and then carefully labeling each roof board.

As we removed the roof boards, we were delighted to discover a name, scrawled in large red cursive, across several of the boards. The letters were faded, but readable. old timber frame barn_roof boards

A Peek into the History of the Corn Crib

Later that evening, I showed the property owner these boards, and it led to him sketching out for me more of the story of his farm. His great-grandfather had worked for someone with the same last name that we discovered on the boards. The gentleman was elderly and apparently farming was not easy, neither physically nor financially. He was unable to fully pay his farm help for the last few years of work on the farm. When the last family member died, the farm was left to the hired hand who had been loyal and worked without pay. That is how the family that I bought this corn crib from came to own the property.

Soon enough, we were down to the bare frame, which is hand hewn beech and pine.

small timber frame barn for sale

After labeling the floorboards, we popped out the ash tree pegs, and began tipping down the bents.

Carefuly Disassembly of the Corn Crib

We were grateful to the maple trees that stood sentry at the entrance as we were disassembling this small 18×22 frame by hand- without the use of a crane or other motorized equipment. In fact, we were able to disassemble this frame without ever firing the generator we had brought with us. It was a frame put up without electrical tools, and one that we took down with only minimal use of our battery tools.

vintage corn crib_tipping up

We labeled every mortise and tenon joint, and after 6 work days start to finish, the frame was down. We shipped the vintage beams and boards back to our shop and cleaned up the site of the structure.

Vermont site_barn restoration

I found it incredibly poignant to see the trees still standing around the perimeter of where this adorable corn crib has stood for two hundred years. I am proud and grateful, to and for the family that has cared for, used, and maintained this building for generations, to our skilled and careful team who took the time to pull each peg with conscientiousness and care, and to the trees from whom this frame was built so very long ago.

Are you looking for a corn crib for sale?

Let me know – I’d love to help.
Luke – (802) 774-8972 | luke@GreenMountainTimberFrames.com

 

The Race to Raise a Barn: 12 Days on Long Island

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In December, we spent twelve days down on Long Island putting up an early 1800s carriage barn. The original structure was 18-feet wide by 40-feet long. In order to accommodate the goals of our client, we added a saltbox addition onto the barn using vintage salvaged materials from our inventory. We loved the resulting look of the structure.

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We spent the first part of our stay constructing and installing the sills for the building. Once they were completed, we assembled the bents on the ground and organized our rafters, braces, connecting timbers, and roof boards.

The crane arrived early on a frosty morning, and the first bent was erected and set into the sill mortises.

Raising the first Bent- Green Mountain Timber Frames

Bent number two went up next without a hitch, and we installed the horizontal connecting ties and braces.

Bent 2 slips into sill mortises

Installing horizontal timbers to connect bents

By lunchtime, we had bents three and four up, and all the pegs driven into braces and horizontals. We spent that afternoon installing a temporary deck to work off safely.

Bent three is set in place_Green Mountain Timber Frames

Driving more pegs_Green Mountain Timber Frames

On day two with the crane, we began installing rafter trusses. They were assembled on the ground, and the crane operator did an amazing job of guiding them right to the mortises in the top plates.

Rafter trusses are flown into place__Green Mountain Timber Frames

Glenn did a great job stabilizing and “aiming” the rafters with a tag line from the ground.

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With the short daylight of December, we had no time to spare, and we were on sight from dawn till dusk. In the next photo, Jesse inspects a door post he has just installed.

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By the time we left Long Island, via the Orient Point ferry, we had the roof boards on and water proofing paper installed to protect the frame. The next crew to come in will install the structurally insulated panels that will keep this structure thermally tight and cozy.

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The barn will be used as a garage on the first floor, with a studio guest apartment on the second floor. One of our favorite features of this barn is the twisted and gnarly nature of the horizontal beams that free span the upstairs living space. They have so much character!

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One real treat of the trip was getting to catch up with two fellow Vermonters, Peter and Christian Moore. They are friends from nearby us in Vermont who are truly artists in stone and brick. Peter and Christian are busy building a historic reproduction of the central fireplaces and chimney in a 1780s house that we put up on the same property earlier in the year.

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This central chimney has three fireboxes on the first floor, plus an incredible domed oven! The brick being used is salvaged from early colonial New England, and there is a brick arch that curves up to the timber ceiling.

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We can’t wait to go back and see Peter and Christian’s finished work! More of their artistry can be seen here at  Peter Moore Masonry.

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This project was a real joy, and we loved getting to know the very fine carpenters who will be closing in the carriage barn and finishing it off.

Do you want to help preserve a piece of history? Dream of living in a restored barn home? Contact Us!  (802) 774-8972

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Last spring, we tipped up a new timber frame barn here in Vermont. We had first begun discussing the barn with the family over a year previously, and worked closely with them on the design for a 28-by-40 foot barn.

We shaped the timbers over the course of the winter, and it was ready for the arrival of spring… as were we! The owners will be using the new post and beam barn as a seasonal living space and as a place to indulge in their wine-making hobby. The project and our clients were a delight, and we want to share the story of this frame.

Timber frame barn in vineyard green mountain timber frames

During the design phase of the project, we decided with our clients to use local hemlock timbers, and settled on 10-by-10 inches as the size for all the posts, girts, and top plates. The timbers were sawn at a sawmill just five miles from the barn location.

Post joinery is cut for timber frame

We decided to construct this frame using a principal rafter and purlin system. This means that each 28-foot bent section has massive rafters which support horizontal purlins. In this design, the roof boards are put on the frame running vertically.

Shaping swoops on heavy purlin timbers

Jesse shapes the “swoops” on the ends of the heavy purlin timbers.

Another exciting feature of the barn design was the inclusion of four dormers in the roof structure. The barn will have a two-thirds loft where the dormer interior can be enjoyed up close, and the dormers in the cathedral space will provide natural light and aesthetic balance for the exterior.

One of the beautiful things about timber frame construction is that we can craft each joint and wooden connection “on the ground.” That way, on raising day, each labeled joint slides together and receives the oak pegs. Since we wanted to go through this preparation process on the dormers as well as with the larger sections of the barn, we assembled each side of the roof system flat on saw horses and got to work.

40 foot long roof system_Green Mountain Timber frames

This roof section is 40-feet long, and laying it out flat on the ground allowed us to check all the joinery and test-fit the dormers

We wanted to use a traditional ridge beam for the dormers. Because the pitch of the roof was 11 inches of rise for every 12 inches of run, the ridge beam had to be shaped to match the roof pitch rather than remaining at square, 90-degree angles. This made laying out and cutting the compound angles challenging. I remembered my grandfather’s old-fashioned miter box that he used when I spent time in his shop as a kid. We replicated my Papa’s angle box to cut our dormer ridge beam, and it worked great!

jig box for cutting ridge beam green mountain timber frames

We built a jig box to help us cut the complex angles on the dormer ridge beams.

dormer joinery on new timber frame roof

Matt inspects dormer joinery

We constructed and fit the four bents and assembled each of the 40-foot eve walls. We used math, geometry, and sharp tools to make certain that the frame would rise up straight and true on its foundation in the spring.

Timber frame bent assembled green mountain timber frames

Jesse enjoys the completion of a gable bent. There is an upper doorway framed in this gable that will lead from the loft out onto a small balcony.

Soon enough, spring arrived, and we were ready to put the frame up. Our client and his son helped us to whittle the proper points on the oak pegs. We use a “shaving horse” to shape the pegs. This ancient design works beautifully to hold the peg hands-free while a draw knife or spokeshave is used. Footwork operates the clamping mechanism.

shaping oak pegs green mountain timber frames

Our shaving horse works great for shaping pegs!

Next, we began assembling bents and driving the pegs to hold them fast.

Pegs are driven into a bent before it is tipped up

Pegs are driven into a bent before it is tipped up

Before we knew it, we were tipping up the final bent.

lifting final bent into timber frame baren

We absolutely love the way the four post bent design draws the eye down the center of the building and gives the whole thing a cathedral feel.

timber frame erected and pegged in Vermont

The lower cube of the frame is erected and pegged.

The next step was to install the top plates, which tie the bents together and support the weight of the rafter system.

green mountain timber frames new construction

Next, the principal rafters went up. As we set each pair, we fed the tenoned purlins into place, as well as the braces that we placed in the rafter system in order to make it ridged.

eve purlin placed in roof and dormers installed

We set an eve purlin into place

It was great fun to assemble the dormers – this time standing upright on the roof system instead of sitting flat on saw horses at the shop. We set the little ridge beams, rafters, and dormer posts. The pegs went in, and we were delighted with the result.

dormers and pitch on timber frame roof

The dormers are 5-feet wide, and the pitch is matched to the main roof.

Here is a crow’s eye view of the completed rafter system and the dormers:

purlin extensions and steel plates to create a generous roof overhang

We used purlin extensions and steel plates to create a generous roof overhang.

hemlock roof boards Green Mountain Timber Frames

The warm colors of the hemlock and roof boards are wonderful.

It was a great joy to collaborate with this family to create a structure in a beautiful setting that will be used and enjoyed for a very long time to come.

Here is hoping that many a glass of wine, crafted in this barn, gets raised by friends and family for generations! Cheers!


Do you dream of living, working or making wine in your own timber frame? At Green Mountain Timber Frames, we restore and build timber frame barns and homes, both new and old.

Give us a call.

completed dormer_Green mountain timber frames

I can imagine sitting in this dormer with a cup of coffee and enjoying the view for a very long time!

A New Home for Mortise & Tenon Magazine

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Today’s guest post comes from Joshua A Klein, a talented furniture conservator/maker from the Maine coast and the brainchild behind Mortise & Tenon Magazine

We have enjoyed working with Joshua over the past year and are delighted and grateful to have him write (and photograph!) for the Green Mountain Timber Frames blog. Our whole team has poured over his publications and we can not recommend his work strongly enough to our fellow woodworkers and kindred spirits in appreciation of yesteryear’s craftsman. It has been a true honor to collaborate with Joshua, his family, and his team. 

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The GMTF team along with the crew from Mortise & Tenon, in front of the future Mortise & Tenon headquarters

It’s long been a dream of mine to have an antique timber frame workshop to build furniture in. Sure, I could have built a brand-new stick-frame shop and hid the frame underneath boards but as a period furniture maker and conservator, I revere historic craftsmanship. I find it inspiring to work at my craft while surrounded by tool marks left behind by artisans 200 years ago. The awe-inspiring craftsmanship of our ancestors was something I wanted to connect to in the deepest way. I wanted to be immersed in it.

When it came time to put up a new workshop/headquarters for my publication, Mortise & Tenon Magazine, I sought out a hand-hewn frame from Green Mountain Timber Frames. The 24’ x 26’ beech and chestnut frame was built in Pawlet, Vermont around the year 1800.

About a year ago, Luke purchased the neglected house and he and his crew carefully disassembled it for restoration. The frame was in great shape with the exception of the rafters and ridge beam, which suffered fire and leak damage. I went down to see the frame in person this July and became even more excited about it. This frame is absolutely gorgeous. 

Luke and I discussed how to rebuild the damaged rafter system. I told him I wanted old material, as close to the original roof system as possible. He did some digging and came up with a five-sided pine ridge beam as well as round cedar rafters from a barn in Addison, Vermont, virtually identical to the original.

He and his crew replicated the original roof system using these reclaimed materials. They took great care to leave the original surfaces unmarred. They also de-nailed and washed all the 1-1/4”-thick sheathing. As Luke put it, “There is nothing like the patina of old boards.” I totally agree.

Mortise and Tenon Timber Frame Shop Sheathing-9

The five-sided ridge beam and rafters are wonderfully matched to the style and size of the original.

Raising the Frame

This September, Luke and his crew brought the restored frame up to my place in MidCoast Maine. Matt lifted the assembled bents with the telehandler as Luke directed it into the mortises. It was incredible to watch these two work together. Their subtle but effective communication showed that they’ve been doing this a long time. As each tenon slipped seamlessly into its mortise, I couldn’t help but think about how well the resurrection of this frame honored the original makers.

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The final gable bent is set into place

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John trims the excess length off the oak pegs

The whole team got involved with the methodical placement of the rafters. Luke said the first pair of rafters is the hardest, especially when they have diagonal braces and a collar tie to be installed along with them. After the first gable end was secured, the rest dropped into place without issue. As they worked through down the ridge, the manual lift helped stabilize it and hold it at the optimum height (decreasing as they went along). The whole process took several hours of careful adjustments and minor paring of the tails that were a hair too wide for their pockets.

Mortise and Tenon Timber Frame Shop Rafters Ridge Pole-6

The first pair of rafters being set, and pegs driven into the rafter braces

By midafternoon that day, the last gable was installed. We drove the final pegs into the joinery and the crew made tiny adjustments before the ceremonial tacking of the evergreen bough onto the ridge.

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Placing an evergreen bough on a newly raised timber frame is an ancient tradition, meant to respect the trees from which the frame was built.

The next day, we nailed gorgeous 200-year-old hemlock roof sheathing in place. Because the crew had already cut, fit, and labeled the boards before bringing them up, the installation process went quickly. The patina in these boards is sacred to this crew. Because they work so hard to de-nail, power wash, repair, and straighten edges, they are very careful not to scratch the beautiful interior show surfaces.

Finishing the Shop

I have to pinch myself standing inside this frame. It far exceeds anything I ever imagined and I consider myself blessed to be the next caretaker for this historic structure. I am leaving the interior unfinished with rough sawn old sheathing boards and the frame completely exposed. All the insulation will be installed in a 2×4 wall built outside of the frame and then exterior sheathing attached to that. I’ve also purchased a pile of antique window sashes (with wavy glass) that I am beginning to restore for the shop. From the inside, it will look like an 18th-century cabinetmaker’s workshop in all its rough-hewn glory.

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The vintage sheathing boards are thick hemlock, and the patina is something that only time can create through the play of air and light.

I am so grateful for this crew and the frame that they’ve restored for us. Luke, Matt, Isaac, and John are not only exceptional craftsmen, but they are incredible people to spend time with. I left the experience inspired.

This building is the new home of Mortise & Tenon Magazine. All our articles will be written and edited here, our instructional videos will be filmed here, and in this place woodworking classes will happen. We will make many memories within these walls.

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Thank you, Luke and crew, for the care you’ve taken with this restoration. Your conscientious workmanship honors the craftsmen who built it over 200 years ago. I hope M&T’s use of it will continue to honor the work of their and your hands.

You can read more about the history of this timber frame in our blog from back in 2016 about the Dutch Cape House from 1800.


Interested in owning your own historic post and beam frame?
Drop us a line.

 

 

 

Camp Moonrise…Or How Our Old Barn Home on Lake Champlain Found Its Name

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Steven KelloggToday’s guest post comes from the talented author and illustrator, Steven Kellogg. We so enjoyed working with him and are honored to have him write for our little blog! 

I am an artist who, for decades, on rambles throughout the northeast, has admired old barns. Recently, I have been thrilled with the acquisition of a rugged, hand hewn barn frame The barn itself had been slowly deteriorating on the abandoned farm it had once served, and then was subsequently rescued, and restored.

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The historic gunstock frame stood tall and true on the Champlain Island of North Hero

It came into my life because, with our family grown and my wife having developed some health issues that required a residence that is handicap accessible, I decided to build a home with supportive features to accommodate those needs on a piece of property on the shore of Lake Champlain that we had owned for a number of years.

I envisioned a house with several spacious, wheelchair accessible rooms overlooking the lake, that, most importantly, would have an old barn at its core. The interior would be designed so that classic proportions, a richly-toned original ceiling, and sculptural, hand hewn beams would serve as the major architectural themes.

Window View_Steven Kellogg Timber Frame Home

The windows look out over the beautiful lake, and towards the barn’s original location

My search for just the right barn led me to Dan McKeen of Green Mountain Timber Frames, and then to his friend and colleague, Luke Larson, a master carpenter in Middletown Springs, Vermont. They had a number of impressive barn frames available in their inventory. Each one had been rescued from its original location on the farm where it had originally served. Each of these restored barn frames was like a rural cathedral with beautiful, simple, architectural lines, massive, hard wood beams, and magnificent notched and pegged construction.

Amongst these treasures, one of them stood out because of its superior details and appropriate size. I could picture it perfectly on our property. This particular historic frame came with added appeal: it was originally built around 1780 on one of Lake Champlain’s North Hero Island farms, not far from its prospective new home on our wooded knoll overlooking that very same lake.

When Luke and his skilled crew erected the barn frame on our wooded site, it seemed so harmoniously situated that it gave the impression that it had always been there.

Because our land is on the New York side of the lake, we resolved to honor the Adirondack tradition of calling rustic lakeside and woodland homes “camps” and giving them names. Prompted by the fact that the reconstructed North Hero Island barn faced our favorite monthly spectacle — the full moon lifting above the Vermont mountains and the lake — we decided it would henceforth be known as “Camp Moonrise.”

Interior View_ Steven Kellogg Timber Frame Home

The sign over the hearth reads “Camp Moonrise”

Now that we are happily putting down roots in this beautiful building and enjoying every hour of living here, we will be forever grateful to Luke, Dan, and their team of master craftsmen for their passion for old barns and their creative talents, which made this opportunity available to us.

Read more about the process of restoring this old barn in this blog.  For the Camp Moonrise project, Green Mountain Timber Frames partnered with the talented staff at Cloudspitter Carpentry and Hall Design Group.


More Images of the Beautifully Restored Barn HomeCamp Moonrise

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Sill and Post Repairs…Plus More Split Rail Fence!

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We recently finished the first phase of a barn repair project in Springfield, Vermont, stabilizing a gorgeous little barn from the early 1800s.

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History of this Historic Timber Frame

The vintage timber frame is part of the historic Kirk homestead. We believe it was William Kirk Junior who built this barn. The son of a revolutionary war soldier from Springfield, William purchased the farm in 1809, and most likely built this structure at that time.

In 1834, the land records note that William Kirk mortgaged the farm to a Mr. White for $300. It may have been a tough year for farming, or perhaps William needed cash to work on the second barn on the property, which is attached to the older frame.

 

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The large barn is connected at a perpendicular angle to the smaller old structure. Farmers often sought to create a protected barnyard area for livestock and equipment, and the “L” profile of the attached barns does just that.

The records state that the loan was to be paid back annually over three years in “good salable neat stock or grain.” William must have successfully paid off the mortgage, as the property stayed in the family for a total of 97 years before being sold.

 

In 1864, William sold the farm to his son Aaron. Thirty years later, Aaron conveyed the farm to his younger brother Reuben, a Civil War veteran who had fought in the 10’th Regiment, Vermont Volunteer Company. The property stayed in the family until 1905. Many thanks to the current owners for sharing their careful historical research with us!

A Barn in Need of Repair

While the barn had beautiful stone foundation work, the water had pushed and the frost heaved against the stone and sills, and the joinery of the structure was deeply strained. The stone wall under the gable was collapsing, and four different posts had “torn their trunnels” and dropped down out of the upper beams.

 

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This corner post dropped as the sill beneath it deteriorated, and the pegs broke allowing the tenon to drop out of the mortise.

 

Our Approach to Restoration

Our project was to jack the posts back home again, and to replace the sills. The barn was listing dangerously towards an eve because braces had failed. We used a series of come alongs as we lifted posts in order to coax the wall back towards plumb.

 

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Note the beautiful five-sided ridge beam! Many of the braces had failed, and in this photo we are coaxing towards the western horizon. On the far wall, you can see where one of the posts has dropped.

As we lifted, we were able to feed the tenons home.

 

 

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We were able to bring this tenon right back into the horizontal timber. Even the siding boards slid back into the grooved channel in the beam where they started out.

 

 

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Here we are lifting the corner of the building in preparation for new pressure treated sills

 

The Split Rail Fence

But wait- what about the split rail fence? After posting our last blog about the fencing used as collar ties in Tunbridge, we were surprised and delighted to discover split rail fence pieces used as floor joists in the newer and larger of the Kirk barns!

 

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Old William Kirk was a resourceful fellow. Most likely the original floor joist snapped, and so a nearby rail was conscripted for the purpose.

 

A Barn Rebuilt to Last!

Now that the frame has repaired sills and is stabilized, the terrific crew at Terrigenous Landscape Architecture will re-build the dry laid stone foundation and wall on the gable end. Scott and his team have already installed a drainage system around the exterior of the barns, which will protect the repaired barn complex and stonework from future freeze and thaw cycles.

We look forward to returning to Springfield in the fall after the stone work is accomplished, to continue frame and siding repairs. In the meantime- happy fencing to all you farmers out there!


Do you have a vintage barn in need of repair? Dream of living in a historic barn home?

Contact us!
Luke@GreenMountainTimberFrames.com

 

Sugaring Season in Vermont

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Here in Vermont, we have a wonderful opportunity for a sweet spring ritual. We feel the sun getting stronger, snow begins dripping off the roof at just a hint of sunshine, our shoulders start to relax as we realize we’ve made it through another winter, and it is time to make maple syrup.

Maple sap dripping into bucket green mountain timber frames

As the sap begins to flow through the trees in the spring, it can be collected and boiled down into the more concentrated syrup. It takes anywhere from 20 to 40 gallons of sap to make one gallon of syrup.

One of my favorite Abenaki stories is that of Gluskabe and the maple trees. The Creator had made many gifts for people to enjoy, and one of them was the thick sweet syrup that flowed through the branches of the maple trees. All that was required to enjoy the syrup was to snap the end of a branch off, and the thick syrup would flow right out. Gluskabe, who kept an eye on the people on behalf of the Creator, noticed that more and more villages were falling into disrepair. Walking the forestlands, Gluskabe realized that people were becoming fat and lazy because of the abundant and readily available maple syrup. Rather than repairing their homes, keeping their fires going, and growing and hunting for food, they were simply lying on the ground underneath maple trees catching the sweet syrup in their mouths!

The Creator instructed Gluskabe to add water to the maple trees, so that the people would have to work to get their beloved maple syrup, and so that they would remember to be grateful for the many gifts of the Creator. In addition, the Creator decided that it would be better if the sap was sweet only in the spring of the year. After Gluskabe added water to the trees, the villages began to prosper once more, and the spring became a joyful season as the ritual of sap gathering and boiling developed.

Here at Green Mountain Timber Frames, we try hard to remember and appreciate the gifts that we have been given and to honor the trees from which we construct barns and houses. What better time could there be than spring to enter a ritual of gratitude!

In the spring of this year, we were lucky enough to be cutting a new timber frame at the beautiful Larson Farm and Creamery. A real plus of working there was the close proximity to the small maple operation. In fact, we could keep a really close eye on how the sap was flowing. We kept some mugs handy for dipping out deliciously sweet maple sap at coffee time, and we sometimes even brewed our coffee using the stuff! Since two of our team members are backyard sap boilers themselves, they could tell just when it was time to go home early to collect the full buckets of sap. maple sugaring and timber framing

Sugar making systems run the gambit, with some maple hounds boiling outside using a tripod and giant cast iron pots, while others build large sugar houses and have elaborate equipment. Many of the modern maple-making systems use vacuum pumps, plastic tubing, reverse osmosis systems, and oil fired sap arches.

Being the history nuts that we are at Green Mountain Timber Frames, and given our proclivity towards hand tool worked and hand made, we tend to favor the smokey flavors of the wood-burned syrup, and the traditional bucket methods of collecting. Indeed, we have discussed at length the merits, drawbacks, and subtleties of maple flavors over our years of spring time coffee breaks! Jesse, one of our team members, even brought in Kombucha made using maple sap this spring.

outdoor maple arch green mountain timber frames

This is the outdoor system of Lucas and Dylan- two brothers and members of our team.

We recently discovered some very old maple sugar taps that were tucked up into the roof system of the Nichols Store timber frame. They were made by whittling saplings and drilling out the center. We found many wooden barrel parts in this structure as well, and it is likely that the sap that flowed through these wooden spouts was also collected in a wooden bucket suspended underneath.

Antique maple sap taps green mountain timber frames

These spouts were found in a circa 1806 frame that we were recently cleaning. I couldn’t help wondering if the trees that these spouts tapped are still alive. It is possible, as Maple trees can live for hundreds of years.

Vintage wooden barrel hoop Green Mountain Timber Frames

Look at the beautiful carving on this barrel hoop, which was found in the Nichols frame with the maple taps. The ends locked together and held the barrel staves in place.

A few years ago at the Larson Farm, we decided to upgrade our sugar house. It was a wonderful family project, and we want to share some images of the sugar house with you.

timber frame sugar house green mountain timber frames

The timber frame sugar house measures 16 feet by 24 feet, and has an 8 foot by 24 foot wood storage porch. There is a half loft inside the sugar house for summer guests to enjoy.

All the trees for the project were cut on the farm. The posts were sawn at a local mill, and the rafter system never left the farm. Instead, Luke used a vintage axe and adze to hew the rafters and five-sided ridge beam right in the woods. What a treat it was to experience the joy – and hard work – of shaping the timbers by hand right where they had grown!

Timber frame sugar house green mountain timber frames

The five-sided ridge beam and rafters were shaped the old fashioned way- with an ax and adze.

When the frame was cut and prepared, the whole family plus some friends got together and put the whole frame and roof boards up on a Saturday. In the next photo, note the circa 1810 timber frame hay barn in the background. It is as if it is presiding over the events of the day, and lending solemnity and continuity to the traditions of timber framing on this farm.

Green mountain timber frames frame raising

The very first bent goes up at around 7 AM in the morning.

tipping up a timber frame bent green mountain timber frames

Here we are tipping up the second bent.

timber frame sugar house raising

Bent three goes up. The ties between all the bents are fit into place as the bent rises.

Timber frame sugar house green mountain timber frames

The top plate goes on. Teep – turn that brace the other way!

Green mountain timber frames sugar house raising

What is everyone looking at?

Green mountain timber frames barn raising

Drive those pegs home.

timber frame sugar shack green mountain timber frames

Ready for the rafters!

timber frame rafters green mountain timber frames

The ridge and rafters are up, and it is time for roof boards.

Applying hemlock roof boards green mountain timber frames

Applying the roof boards

Timber maple sugar house green mountain timber frames

The door header, visible at the far end, is made of plum wood. It is a token of gratitude to the tree that had to be removed in order for the sugar house to be built on this spot.

Evergreen bough on sugar house green mountain timber frames

Following millennia of tradition, an evergreen branch is attached to the new frame as a token of respect and gratitude to the trees. Remember the lesson of Gluskabe!

timber frame sugar house green mountain timber frames

The loft floor joists have a traditional “swoop” on the ends, and we used vintage hand planes to put a hand-worked surface on the posts and girts.

We worked a long and joyful day, and by the evening we had the roof covered and protected with felt paper. Family and friends spent the last light of the summer day standing inside the newly crafted space, taking in the beauty of the timbers. Even Hazel, the family Corgi dog, seemed very tired out by the end of the day!

We used vintage slate to build a roof, and we have a collection of recycled windows to install in the sugar house.. any day now! What is it they say about the cobbler’s children going unshod? In the meantime, while we try to find time to finish off the sugar house, we are enjoying the sweet maple syrup that was boiled inside it, as well as the warm spring sunshine. Happy spring everyone!

sugar house with slate roof green mountain timber frames

The tall smoke stack ensures a hot fire inside, and the cupola windows let the steam out as maple sap is evaporated.

Do you love timber framing as much as we do? At Green Mountain Timber Frames, we build vintage and new post and beam homes.

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