The Bitter-Sweet of Mud Season Barn Restoration

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Mud Season – the bitter/sweet time of year.

While the temperatures have at long last inched their way above the zero mark, here in rural Vermont the ground is still solid. Timber framing in the famous mud of New England’s spring beats the challenge of working in snow squalls and sub-zero temps, but it’s still not for the faint of heart!

Sure, our winter coats and work gloves have been shed but now we must muddle through our work area.

Mud Season in Vermont Building restored barn homes

Proof that mud season has arrived

As more snow melts, the damp ground slowly releases the grip of winter, churning out a soft, murky surface under our feet that you can sink into up to the ankles.

Construction continues nonetheless, so we throw down a carpet of hay to make the work area easier to traverse. Timber Framing in the Mud Vermont

There is, of course, a wonderful silver lining. Not only is old man winter behind us, but best of all, mud season means the maple sap is flowing! Cold nights and warm days bring the sweetness of spring.

Sugar house in maple season_Stacy Birch Photography

Sugar house in maple season – Photo by Stacy Birch

Going – Going – Going … Gone!

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How do you dismantle a timber frame for restoration?
Here’s an overview of the process: 

Going… Before barn restoration_Vermont barn home Going… Historic timber frame in vermont Going… Dismantling timber frame for restoration and preservation GONE! fomer site of historic barn home Thanks to all of your help and support, this timber frame from Tinmouth, VT is now being restored at the Green Mountain Timber Frames workshop in Middletown Springs.

After carefully skinned the old timbered house, we took it apart, timber by timber, making sure to label meticulously along the way. Over the next two months, we will professionally restore the timbers, before reassembling the frame in New York. Look forward to the results in late summer, when we re-erect these historic beams for another 235 years! In the mean time, we hope you will stay tuned with our blog!

Saved! Historic Timber Frame Barn Home Finds New Owner

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A few weeks back we wrote about this beautiful colonial American barn home that was
about to be destroyed.

Side view of historic house

Now, just two months later, I am pleased to share the great news that we have found a new owner for the Hod Hepburn house.

It’s hard to describe how grateful I am – how thrilling it is to know that there are others out there who share my passion for history and who are willing to invest in saving these beautiful pieces of America’s past.

If it wasn’t for the power of modern technology, and the wide reach of this very blog, I am certain that this house, built originally in 1780, would now be nothing more than rubble.

The house was built originally in Tinmouth VT but will be reassembled and restored in New York.

Tinmouth Vermont Old Barn Frame

Despite the cold weather and many feet of snow, we are already moving forward on dismantling the frame. The first step is to clean out the centuries of dirt, dust and artifacts from the large barn home. Here’s a glimpse of what the interior looked like before we got started:

Interior of barn frame

PreMucking out of timber frame barn

We’ve spent the last week cleaning up the house and opening up the plastered walls. This before and after shot will give you a good sense of what I mean:

Before and After Clean Up of Barn

Below you can see the rear view, before and after. Try to ignore the tar paper and note the post medieval roof system!

Before and after timber frame dismantling and restoration

Once “muck-out” is complete, we will move on to labeling all of the timbers and carefully removing them. We will restore each of the hand hewn beams at our local workshop. From there, we will ship the frame off to New York where we will reassemble the restored frame.

Below are some videos of the inside of the house. In this first one, we take a walk through the rooms of the home and see all of the treasures left behind from decades ago. There’s also an unusual, small stairway:

In this video, you can see the second floor, post-dismantling:

Check out the clip below to see how the attic looked before dismantling began.

And here’s the spectacular view from the roof, sans roof boards.

Thank you again for helping us save this post and beam house!

Know of another barn in need of saving? Looking for your own historic barn to call home? Contact us! We’d love to help.

Winter Construction: Tales of a “Seasoned” Vermont Timber Framer

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This winter has not been an easy one here in New England, even for those of us who have lived in the cold north for many decades. It seems like each weekend has brought us a new snow storm, and Monday I woke up to this:

Thermometer on February 2015 Vermont Morning

Monday’s temp – Yes that middle reading is minus 25

Nonetheless, there are historic timber frames like this one in need of saving and the work continues, despite the bitter cold. This week, we are busy dismantling the Tinmouth timber frame. (That’s right – thanks to the help of my dedicated blog-fans, we were able to find a new owner and save the old barn home from demolition!) Historic Barn Home in Vermont winter While I’m not one to complain, the truth is that everything about winter work is either hard or less hard, never easy. But you can’t let ole man winter beat you down, so you beat your own body up and keep the project moving. Luckily – I’ve got a dedicated, hard working team on board to help with the work! timber framing team in vermont winter                                  A hearty crew, look very happy, huh! There’s no doubt about it – working as a group of hearty souls allows you to get through the day, even if we do dream of St. John V.I. this coming April and conjure up images of the beach as we toil! Timber Frame expert Dan Mckeen in St John Often 2 hours a day are spent removing snow to get at what you are working. Here we are clearing the roof on a Manchester, VT barn home.

removing snow from vermont timber frame home

The Snow Shovel Dance!

And this is a picture from a few years back, when we set a cupola in the midst of a snow squall… setting a cupola on a barn frame in winter Assembling wall sections in the snow is always an extra challenge. Timber frame restoration in Vermont winter This past week, when temperatures were stuck around the zero line (and below), my son in law and I stayed warm in my “toasty” 40 degree shop. (Yes, that’s Fahrenheit.) It’s simply too cold to be outside, so we carry each of the timbers inside to restore a wall section, one bent at a time.

Interior of Green Mountain Timber Frames Restored Frame

Restoring timbers in the shop

My workshop itself is a 1806 Baptist church that was turned into a potato storage barn in 1954. It’s very well insulated, for which I am grateful, so we are able to keep the barn restoration project moving forward.

Winter Timber Framing – The Bottom Line

Your toes freeze, your fingers hurt, you wonder why you chose Vermont of all places to settle…Because -25 is no joke and there is not much happy about these blood-freezing temps unless you are an ice fisherman. Those guys like to drive their trucks out to their ice shanties and huddle around a mini heater with plenty of ales for what ales ya.

Ice Shanty in Cold Vermont Winter

But there is an upside! While I work, a collection of tiny icicles form on my mustache, so I always have plenty of water to drink during the day! (Just have to chew it a bit…) Dan McKeen owner Green Mountain Timber Frames

Rare 1760s Gunstock Timber Frame Available – Your New Barn Home?

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I first wrote about this very early, hardwood timbered barn back in July and am pleased to announce that it is officially available for sale. This barn is a real gem and the right owner will appreciate living in such a unique piece of history. The post and beam barn is truly an extra fine example of “post medieval construction.” This kind of frame design is the same style that was used in building barns in the 1400s.

antique timber frame home new england

1760s gunstock timber frame

The vertical siding seen above is two layers thick. The barn frame was built using several kinds of wood, including beech, chestnut, pine, spruce and white oak.

Below, you can see an example of the antique wooden posts inside the frame. Note the gunstock posts which taper top to bottom. The posts are 9″x 9″ square at the base and then taper to 15″ x 9 ” at the top, where they meet intersecting timbers.

Gunstock post antique timber frame

Here is a view showing how straight the roof line is after 250 years and 7 tons of slate!
Vintage Barn Home 1760s

The potential barn home has elaborate, overbuilt wall and roof systems. The large beams indicate an early built frame.

5_Roof system is overbuilt

This picture shows the rugged construction of a gable (end) wall section:

Gable wall section of timber frame

Want to learn more about this beautiful piece of history? Contact us!

Consider turning this timber frame into your own barn home! This antique frame would make a beautiful barn home, carriage barn, studio or restored barn. To own this frame is to step back into medieval times!

Luke Larson
Luke@GreenMountainTimberFrames.com
Tel: 802.774.8972

The price for the restored frame includes erecting it on your foundation with roof boards applied. The siding boards are part of the package but would not be applied. The slate roof can be included, upon request.

Timber Framing: Captured on Video!

Green Mountain Timber Frames is now of video!

But before I show you the video, let’s take a look at this before and after shot.
Antique Timber frame before afterYou may remember back in 2013 when I wrote a few times about the timber frame we had restored and erected up at Sissy’s Kitchen in Middletown Springs. A gunstock timber frame, it was built over 250 years ago.

For this project, we erected the restored frame with help of the one and only Vermont Jeepgirl (otherwise known as Crane Operator extraordinaire, Sue Miller.) Luckily for us, she made a video recording of the raising day!

Hats off to Sue for capturing our madness!

Vermont Crane Operator_Vermont Jeep Girl

Vermont Jeepgirl Sue Miller

It was a great crew that worked on this frame. Here we are, standing proud in front of the restored timbers.

Construction experts from Green Mountain Timber Frames

Construction crew from Green Mountain Timber Frames

This frame – even before it became a new storage barn – saw a lot of good times! For a couple months, the erected frame stood on the beautiful lawn behind Sissy’s Kitchen in Middletown Springs, Vermont.

Test Barn Raising of Timber Frame Barn Home

Test Barn Raising of Timber Frame Barn Home at Sissy’s Kitchen

While we waited for the right buyer, the frame housed many a dinner party and afternoon tea, just around the corner from the workshop of Green Mountain Timber Frames.

Summer evening party at Sissy's under antique post and beam frame

Summer evening party at Sissy’s under post and beam frame

I want to send out a huge thank you again to Sissy for letting us have all this fun, right in her yard!

Timber framer Dan McKeen and Sissy in Vermont

Have more timber frame projects worth capturing on video? Let us know! We would like to hear from you!

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Green Mountain Timber Frames Goes West!

Here in New England, I have been restoring timber frame barns and building barn homes for many decades. Recently, our little company was able to venture further afield. Like Lewis and Clark did two centuries ago, we too have at last reached the west coast.

We restored a colonial era barn – seen below at its original location in Hartford, New York – and sent it off for a new future in Snohomish, Washington.

External view of hartford barn

Original barn in Hartford, NY (pre-restoration)

So how did this come about? 

Just over two years ago, we hired a web design company to redo our website. In addition to creating our new site, they have helped us spread the word about what we do. Suddenly, instead of relying on word of mouth here in Vermont, Green Mountain Timber Frames has found itself with an international audience of timber enthusiasts, history buffs and potential clients. Our little local mom and pop shop has gone global.

Thanks to the success of our site, we can now restore old barns here in New England and then ship them all over the country for reassembly. We are so grateful that our audience has grown and that we can find people across the country – and the world – to help us in our goal of preserving New England heritage and historical structures.

side view of timber frame barn home

Side view of the 1791 barn (in original NY location)

So tell me about this frame!

The frame itself was built around 1800, just a dozen years after the U.S. Constitution was signed. It was originally a corn crib and an unusual one at that. It has four different levels which add up to a total of 1000 sq. ft

Multi level timber frame

Notice the multiple levels of the frame

While the old barn originally measured 16 x 18 feet, a 16 x 13 foot addition was put on a few decades later. (Hence the different floor heights.) The original timber framer was quite clever and talented. He artfully joined the floor systems together with various stairs.

It was common during this period for corn cribs to have living quarters where the hired help would sleep. I suspect that was the case for this frame.

For this most recent project, we found an owner in Washington State who shares our passion for history and our dedication to preserving historic structures. So while moving the frame to Washington did take the barn far from its New England roots, we are grateful that the timbers have been restored, re-erected and valued. Without the support of the new owner, the frame would likely have been demolished or burned.

Here is the restored frame loaded onto a tractor trailer – board by board – ready for the long journey west.

Vintage timber frame on tractor trailerBack in the fall of 1805 when Lewis and Clark (with the help of Sacajawea) were just finding their way to Washington, they could not have imagined that one day a humble New England barn would follow in their footsteps.

Vintage timbers in transit

Vintage timbers in transit

And here is the frame, re-erected beautifully in Snohomish, Washington.

Reerected timber frame in Snohomish WAWhat will the frame be used for?

The restored frame will be used as a storage barn in its new location. We shipped the frame together with the original barn siding, roof boards, slate roofing and flooring. In fact, much of the contents made their way west as well.

Below you can see the beautiful wooden floor boards:

Wide pine floor in corn crib

Wide pine floors

Inside the barn, we found over 50 beautiful wooden dovetailed boxes. They had never been used and were very finely made, so we sent them along as well. We also salvaged horse tack, vintage bottles, hand tools, and other varied knick-knack paddy-wacks.

Various contents of timber frame shipped with frame

Various contents of the barn shipped with frame

We also found two early wooden barrels that were clearly built before 1800. We could tell the barrels were early because they were made with sapling bands as opposed to the usual metal bands.

Early wooden barrel with sapling bands

Early wooden barrel with sapling bands

A Happy Ending

So while we are a bit regretful that the frame left New England, mostly we are thrilled that it has found a new home – with appreciative owners – and that this frame will stand tall for decades to come.

Now we just need for the famous Washington State rains to abate so that the talented builders out in Washington can finish rebuilding the barn.

Snohomish Timber frame with slate roof

Notice the slate roof. Tarps protect the frame while we wait for the rains to stop

It’s been an exciting project.  Through it I have also learned the skills of shipping long distance and was fortunate to connect with an excellent commercial trucking company which I can depend on in future.

Want some more information about this frame, or others? Be sure to contact me to talk timbers!

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Manchester Barn Before and After

We finished work on this beautiful barn in Manchester, VT back in 2013. Since then the owners sourced particular stone for the finish landscaping and the final results are evident in the following pictures.

Timber frame barn home in Vermont_CompleteThe barn is from Middle Granville, NY and was originally built around 1800.  The current family wanted a timber frame barn to match their Green Mountain Timber Frames barn style home. In the pictures below, you can see the process and transformation that this barn went through.

Manchester VT Timber Frame Restored Barn Process

Another aspect of this frame was working with and restoring the truss girt system. Not typical of a frame from this time period, this type of truss girt system means that two large timbers are joined together in the middle with a small connecting post and braces. This allows there to be no post in the middle of the frame thus having a clear 31 foot wide space to use with no posts to bump into. Below, you can see the process we used to restore this truss girt system.

Truss System progress on timber framePart of this restoration project entailed finding “new” siding for the barn. I love doing this kind of work! It’s so much fun to put together the siding – a sort of puzzle.

This first picture shows the source of siding, another barn in NY state. The siding was for sale and we seized the opportunity.

1_source of timber frame sidingThe next step was to sort through the siding and try to find the best – most attractive – way to apply it in its new location, factoring in the existing lengths of boards.

2_sorting through sidingWhen applying the siding on the restored barn, we blended the colors together. We varied the use of different boards and different colors to give the best final look.

3_blending timber beams for sidingThe siding had this light to dark shading effect that we were able to capture again. The cutout with the hole is sized to invite in a kestrel hawk. The remainder are decorative.

4_original siding restored for barn style homeIn the sorting process, we discovered this star emblem. We saved it for interior use as a piece of folk art. Anyone know the significance of a star?

5_saving star emblem for barn interiorBelow – the finished project! The look of an 1800s barn, but now the barn is restored and in beautiful condition for another 200+ years.

6_restored barn homeThis is a rare frame to have no mid-span support posts on the 31 foot width. I was told it was a German style. Anyone know more about that?

I am always looking for new projects! Do you have a barn you want restored? Do you want to live in a historic timber frame?

Contact Us and let us know!

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Backyard Barn

We spent a few days at the end of this summer putting up a reclaimed barn at the back of my property for my daughter and her husband. We enjoyed beautiful late summer days and with a small crew of 7 people, we were able to re-erect the restored barn in a day.

timber frame roof and joineryMany hands make light work!

crew of timber frame barnIt’s nice to be able to use my skill to help my family out – and of course there is nothing like having my grown kids nearby! On this project, I was also able to use some of the leftover timber and reclaimed wood from other projects. A great recycling project all and all, and one that makes for an eclectic, one-of-a-kind, beauty of a barn.

This barn comes from a two part structure from a farm in New York state. The oldest section was from the 1840s and has been sold to a customer. The barn in this blog was probably added on to the 1840 barn in the 1900s and was not finished with traditional joinery. As a historic piece it has little value, but the timbers are strong and sturdy and I knew it would make a fine shelter for the kids’ farm equipment and hay.

Original new england barn

The original barn under black plastic, circa 1840s. Addition probably 1900, being dismantled.

We dismantled the newer barn first and restored it with traditional joinery. (That means that we let in the bracing and tie timbers with mortise and tenon joinery, instead of just nailing things together.) While this takes a bit more time than using a hammer and nails, it gives the barn a much more authentic, historical and structural look.

Here we are putting up a bent (or side wall).

installing side wall of barnHere the 2×4 roof purlins are being applied. post and beam barn

The recycled metal roof was screwed to the 2x4s.

Restored barn with roof boards

The next step was to build a second floor which you can see (from below) in the next picture.

floor joists are half roundsWe used a mixture of common 2x6s doubled up and half round timbers to create the floor joist system. The flooring is 2 inch planking.

We’ve started the siding by using some newer recycled boards. We will have to cut three feet off the top to find the second floor, but it is doing the job for now. The remainder will be finished with older boards.

Reclaimed wood siding on timber frame barnWe will also be attaching a shed roof to this wall in time. In the picture above, notice the future shed wall sill and top plate timbers in front of the tractor.

The ground level of the barn is for storing mowing equipment while the second floor is for storing hay. As you can see below – it’s already in use!

second floor of hay barn in useWhile the barn is highly functional and my son-in-law is pleased, this barn is still a work in progress. As we gather more siding from other jobs, we plan to wrap the frame entirely with siding that doesn’t make the grade for our paying customers.

Here’s how the frame looks today. We should have all the siding on by Thanksgiving.

recycled siding for timber frame walls

Interested in having your own barn home or backyard barn? Let us know!

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Possible – Beautiful Barn Home from Benson, VT – Available Frame!

I am helping the owner of this finely crafted timber frame find a new owner. The frame, originally built in the 1870s stands a majestic 32 feet wide and 48 feet long.

1_Exterior view_original purple slate visible repairs noticeable from lighter slate color - Copy

The large barn is in good condition and could make a stunning barn home, restored barn, studio or gallery. With so much space, there are a lot of options. There is 1500 square feet of space with an additional 750 square feet of potential if we add in a loft.

5_Partial loft floor joists noticeable_ potential for 750 sq ft loft - Copy - Copy

Notice the partial loft floor joists – great loft potential!

One added feature is the slate roof. Since Benson is in Vermont’s “slate belt,” this frame boasts an unusual purple slate roof that is of the best quality that you can find in the region.

In the picture below, you can see the wide gable wall which stretches 32 feet. The roof pitch is 12-12. This is one reason it feels so big inside.

2_Gable wall is 32 feet wide_roof pitch is 10-12 - Copy - Copy

Both the roof boards and wall boards are in excellent condition and the frame features long timbers that are hand hewn. The posts themselves are sawn.

Some more interior pictures below. Notice the beautiful honey color and the well preserved vertical wall boards.

Timber frame roof boards

4_Interior color is honey brown_ nice vertical wall boards

historic post and beam home

Interested in living in a historic property? Have questions?

Please give me a call at 802.774.8972. This post and beam frame could really make a one-of-a-kind barn home and we are looking for just the right owner to preserve this beautiful frame.